Electro-motive Diesel, Inc.

Gm Global Technolgoy Operations, Inc.

Progress Rail Locomotive Inc.

Michael B Goetzke

Paul Gottemoller

Reddy Pocha Siva Sankara

Ramesh B Poola

Deep Bandyopadhyay

Steven Dallas Johnson

Richard Wayne Tupek

Keith E Moravec

Vijaya Kumar

Sudarshan Kedarnath Loya

Richard J Lill

David Andrew Pierpont

Gary Robert Svihla

Travis E Barnes

John Parker Timmons

Jin S Yu

Raji Rexavier

Wojciech T Pierga

Stephen M Bednarz

Jerry Van Polen

Edward John Cryer

James Leonard Blase

Gregory Lance Armstrong

Adarsh Gopinathan Nair

Liangtao Zhu

Kenneth M Sinko

David Corba

Laura Elise Rasmussen

Brad Silvers

Mathias Klemp

John Lloyd Beasley

Keith E Solomons

Raghavendra Subramanya

Jonathan Dolak

Donald E Meyer

Leeder Hua

Hassan Z Hannon

Reddy P S Sankara

Paul Cottemoller

Rodney J Bormann

Dale A DeVos

Nicholas Gryfakis

German A Acosta

LeBlanc Martin

Nathan Michael McDonald

A method of bank to bank trimming for a locomotive engine during steady state operation comprises receiving a plurality of operating parameter signals, receiving a fuel quantity signal for each of a standard cylinder bank and a donor cylinder bank, providing a trim map, determining whether the engine is operating in a steady state condition based on the plurality of operating parameter signals, determining a target fuel injection duration for each of the standard cylinder bank and the donor cylinder bank if the engine is operating in a steady state condition, and adjusting an actual fuel injection duration to equal the target fuel injection duration for the standard cylinder bank and the donor cylinder bank.

Bank to bank trimming system for a locomotive engine

A jacket cooling system for an engine of a locomotive is disclosed. The jacket cooling system may comprise a jacket coolant pump driven by a crankshaft of the engine. The jacket cooling system may further comprise a coolant jacket associated with one or more components of the engine, and a delivery conduit in fluid communication with the outlet of the jacket coolant pump and configured to deliver a coolant from the jacket coolant pump to the coolant jacket. The jacket cooling system may further comprise a bypass circuit configured to divert the coolant away from the delivery conduit and the engine, and an electronically-controlled bypass valve in the bypass circuit. The bypass valve may allow at least some of the coolant to flow through the bypass circuit when a valve position of the bypass valve is at least partially open.

Engine jacket cooling system for locomotive

An EGR cooler may include an EGR cooler housing having top, bottom and side walls, inlet and outlet end walls disposed at opposite ends, and a longitudinal axis extending in a direction of exhaust gas flow from the inlet end to the outlet end. A plurality of cooling tubes extend through the EGR cooler between the top and bottom walls, and are arranged in a cooling tube array to form an exhaust gas receiving area at an upstream side of the cooling tube array proximate the inlet end wall so that exhaust gas flowing into the EGR cooler through an exhaust gas inlet opening will flow into the exhaust gas receiving area and then disperse through the cooling tube array. A pitch distance between the cooling tubes may be greater proximate the longitudinal axis than proximate the side walls to promote flow through, instead of around, the cooling tube array.

Hollow fin tube structure at inlet of EGR cooler

According to one aspect of the present disclosure, a method of controlling an exhaust gas recirculation (EGR) system of an engine system includes determining a first EGR command according to a first method during a steady state engine condition, determining a second EGR command according to a second method during a transient engine condition, wherein the first method is based at least in part on values from a NOx sensor, and the second method is not based on values from a NOx sensor. The method further includes adjusting an EGR valve of the EGR system based on the first EGR command during the steady state engine condition, and adjusting the EGR valve based on the second EGR command during the transient engine condition.

Systems and methods for controlling EGR flow rate

An energy recovery system for an engine system is disclosed. The engine system includes an engine, an exhaust conduit configured to receive exhaust gases discharged from the engine, and a first turbocharger coupled to the exhaust conduit to receive exhaust gases from the engine and provides compressed air to the engine. The energy recovery system includes a bypass conduit, a second turbocharger, and an accumulator. The bypass conduit is coupled to the exhaust conduit upstream of the first turbocharger, and facilitates a portion of exhaust gases from the exhaust conduit to bypass the first turbocharger. The second turbocharger is coupled to the bypass conduit, and is driven by the portion of exhaust gases bypassing the first turbocharger to compress air received from an ambient to a first pressure. The accumulator is in fluid communication with the second turbocharger, and stores air received from the second turbocharger at the first pressure.

Engine recovery system for engine system

An Exhaust Gas Recirculation (EGR) system for an engine system is provided. The EGR system includes an exhaust gas treatment module positioned upstream of an EGR cooler with respect to an exhaust gas flow direction. The exhaust gas treatment module is in selective fluid communication with an exhaust gas line of an engine. The EGR system also includes a bypass line in selective fluid communication with the exhaust gas line of the engine. The EGR system further includes a valve arrangement configured to route an exhaust gas flow through at least one of the exhaust gas treatment module and the bypass line.

Exhaust gas recirculation system

An engine system is disclosed for use with an engine having at least a first cylinder and a second cylinder. The engine system may have a first exhaust manifold fluidly connected to the first cylinder, a second exhaust manifold fluidly connected to the second cylinder, and a recirculation passage extending from the first exhaust manifold to at least one of the first and second cylinders. The engine system may also have a restricted orifice connecting the first exhaust manifold to the second exhaust manifold, a pressure relief passage extending from the first exhaust manifold, and a valve disposed within the pressure relief passage and movable to selectively reduce a back pressure of the first exhaust manifold.

Engine system with EGR over-pressure protection

An engine system is disclosed. The engine system may have a first bank of cylinders, a second bank of cylinders, a first intake manifold, and a second intake manifold. The engine system may also have a first exhaust manifold connecting the first bank of cylinders to the first and second intake manifolds, a second exhaust manifold connecting the second bank of cylinders to the atmosphere, a plurality of injectors, and a controller. The controller may be configured to inhibit the plurality of injectors associated with a first cylinder subset of the first and second banks of cylinders from firing for a first period of time spanning multiple engine cycles. The controller may also be configured to selectively inhibit the plurality of injectors associated with a second cylinder subset of the first and second banks of cylinders from firing for a second period of time following the first period of time.

Donor cylinder engine system implementing skip firing

A nozzle for a fuel injector is disclosed. The nozzle may have a body having a base end, a tip end, and a central bore extending from the base end to the tip end. The nozzle may also have a sac located within the central bore at the tip end. Further, the nozzle may have an orifice located within the tip end and in communication with the sac. The orifice may be skewed at an azimuthal angle relative to a radial direction of the central bore.

Nozzle for skewed fuel injection

An exhaust system is disclosed for use with an engine. The exhaust system may have an exhaust duct, an aftertreatment component disposed within the exhaust duct, and a resistive grid disposed within the exhaust duct at a location upstream of the aftertreatment component. The exhaust system may further have a controller configured to determine a need to heat the aftertreatment component to a threshold temperature, determine a load increase that should be placed on the engine to raise a temperature of exhaust exiting the engine when the aftertreatment component needs to be heated, and determine an amount of electrical power that should be applied to the resistive grid to raise the temperature of the exhaust. The controller may also be configured to selectively implement a combination of engine load increase and application of electrical power to the resistive grid to raise the temperature of exhaust to the threshold temperature.

Exhaust system implementing active regeneration control

An exhaust system is disclosed for use with an engine. The exhaust system may have a compression relief valve associated with an engine cylinder. The exhaust system may also have an exhaust gas recirculation passage extending from the compression relief valve to an intake of the engine cylinder.

Exhaust system having EGR through compression valve

A piston for reduced production of particulate matter during combustion of a fuel directly injected after a top dead center position includes a piston body defining a piston body diameter of about 263 mm, and a combustion face upon the first axial body end. The combustion face includes a combustion bowl, and an annular piston rim extending circumferentially around the combustion bowl. Inner and outer rim surfaces together comprise a horizontal width of the rim in a ratio of about 1:1 to about 2:1. The inner rim surface includes a chamfer sloping from about 9&#xb0; to about 11&#xb0;, such that a profile of the rim is relieved to limit deflection by the piston of the directly injected fuel toward a cylinder wall.

Piston, engine and operating method for reduced production of particulate matter

A crankshaft having a front end, a rear end, and a central axis extending from the front end to the rear end is provided. The crankshaft includes a front crankpin, a rear crankpin, and one or more central crankpins. The front crankpin is located in proximity to the front end and the rear crankpin is located in proximity to the rear end. Further, the one or more central crankpins are located substantially equidistant from the front crank pin and the rear crankpin. The crankshaft further includes pairs of counterweights disposed on each side of the front crankpin, the rear crankpin and the one or more central crankpin. The counterweights are disposed such that counterweights in each pair of counterweights are angularly offset with respect to each other.

Crankshaft

An engine system for a machine is disclosed. The engine system may have a first intake manifold configured to distribute air into a first cylinder bank of an engine. The engine system may also have a second intake manifold configured to distribute air into a second cylinder bank of the engine. The engine system may have a first exhaust manifold configured to discharge exhaust from the first cylinder bank to the atmosphere. The engine system may further have a second exhaust manifold configured to discharge exhaust from non-donor cylinders in the second cylinder bank to the atmosphere. In addition, the engine system may have a third exhaust manifold separate from the first and second exhaust manifolds and configured to recirculate exhaust from donor cylinders in the second cylinder bank to the first and second intake manifolds.

Engine system having dedicated donor cylinders for EGR

An engine system is disclosed. The engine system may have an engine block at least partially defining a cylinder bore, and a cylinder liner disposed within the cylinder bore. The engine system may also include a fuel injector configured to pass radially through the cylinder bore and threadingly engage the cylinder liner.

Engine system having radial fuel injection

Growing community of inventors

Orland Park, IL, United States of America

Michael B Goetzke