Westinghouse Electric Company LLC

Michael Anthony Marzean

Paul M Evans

David A Boatwright

Richard P Broders

Quang M Nguyen

Levie David Smith, Iii

Harry A Pearce

Adolfo Reparaz

Michael Winegardner

Paul Marcus Evans

A fuel assembly for a pressurized water reactor that has a protective grid attached to the bottom nozzle through a spacer insert captured between a control rod guide thimble end plug and the bottom nozzle. A thimble screw attaches the bottom nozzle to the control rod guide thimble end plug through a central opening in the spacer insert. The control rod guide thimble end plug is provided with a raised annular boss that encircles the thimble screw shank and rests against the upper surface of the bottom nozzle through the opening in the spacer insert. The opening in the spacer insert is large enough to provide both an axial and radial clearance between the spacer insert and the end plug to accommodate differences in thermal expansion.

Protective grid attachment

A fuel assembly for a nuclear reactor that employs dissimilar materials for the fuel assembly grid and the control rod guide thimbles. The guide thimbles are secured to the grid employing a through grid cell sleeve that is welded to the grid and spot weld rings that are secured over the sleeve and welded directly to the guide tube through windows in the sleeve.

Nuclear reactor fuel assembly

A bi-alloy spacer grid (BASG) is provided with grid straps and springs made using different zirconium alloys. The grid straps are made from a relatively low growth zirconium alloy, and the springs are made from a relatively high growth zirconium alloy. The springs are coupled to the grid straps by welding, mechanical interference, or secondary forming in place. When subjected to irradiation, the springs grow relative to the grid straps thereby maintaining contact with the fuel rod cladding, while the grid straps resist growth to maintain structural stability of the entire fuel assembly. The optimized balance of the high growth springs and low growth grid straps mitigates the formation of gaps between the fuel rods and grid support structures). The growth properties of the grid straps and springs may be further controlled through optional different fabrication processes.

Bi-alloy spacer grid and associated methods

A spacer grid having tunable mixing vanes for optimizing coolant flow is provided for a nuclear fuel assembly. The mixing vanes include an upper piece and a lower piece, which are coupled to a middle ligament that is coupled to the top or downstream portion of one or more of the grid straps forming the spacer grid. The upper piece, lower piece, and middle ligament are bent, rotated, and/or twisted into various positions to more effectively mix the coolant and affect the coolant's flow as it moves upwards through the fuel assembly. For example, in one embodiment, the mixing vane has an 'S' shape wherein the middle ligament is positioned parallel to the longitudinal axes of the fuel rods of the fuel assembly, the upper piece bends towards one of the fuel rods, and the lower piece bends away from the fuel rod. In this manner, optimized even and sustained mixing of the coolant is provided.

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Columbia, SC, United States of America

Michael Anthony Marzean