Gm Global Technolgoy Operations, Inc.

Michael A Szymberski

Charles K Buehler

Catherine A Ostrander

Steven J Schmidt

Charles Calvin Mentzer, Jr

An emblem assembly configured for attachment to a vehicle includes a first element configured for attachment to the vehicle and a second element configured for attachment to the first element. The first element has a first surface and a second surface recessed from the first surface. The second element has a third surface, a fourth surface spaced apart from the third surface, and a fifth surface extending between the third and fourth surfaces. The emblem assembly further includes a coating disposed on the third surface, and a molded resin disposed adjacent and in fixed contact with each of the fifth surface and the coating to contiguously encapsulate the coating and at least a portion of the fifth surface, wherein the molded resin is bondable to the first element. A method of forming the emblem assembly is also disclosed herein.

Emblem assembly and method of forming same

A thermoforming methodology for laminated thermoplastic sheets which preserves the class 'A' finish and high gloss thereof. A thermoformer has a vacuum box component which includes a mold, and a pressure box component which is selectively sealable in relation to the vacuum box component. A heated laminated thermoplastic sheet is placed in the thermoformer, the class 'A' side thereof facing away from the mold, and the thermoformer sealed. Vacuum is applied to the vacuum box component and simultaneously air pressure is applied to the pressure box component, including application of chilled compressed air, resulting in forming of the sheet on the mold and controlled cooling of the sheet which preserves its class &#x201c;A&#x201d; finish and high gloss.

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Sterling Heights, MI, United States of America

Michael A Szymberski