Eco-tec Limited

Pulp and Paper Research Institute of Canada

Michael A Sheedy

Craig J Brown

Michael Paleologou

Rokhsareh Thompson

Richard M Berry

In a preferred embodiment, there is provided a process for separating an amine compound or a conjugate acid thereof and a carbamate compound or a conjugate acid thereof from a mixture having the amine compound, the carbamate compound, carbon dioxide and at least one anionic contaminant salt using an anionic exchange column, the process including passing the mixture through the column to obtain a first effluent and passing through the column an extraction fluid to obtain a second effluent, where the extraction fluid most preferably includes carbonic acid.

Process for stripping carbamate from ion exchange resin

The filter contaminant loading capacity of a depth granular media filter is increased by imposing a so-called 'back-slip' on the filter bed. At intervals between normal backwashing, a volume of liquid is passed upwardly through the media bed under flow conditions selected to displace at least some of the contaminants upwardly in the bed while essentially removing none of the contaminants from the filter vessel. Preferably, the filter bed comprises at least two media types of different but uniform particle sizes and densities, the media types each forming a distinct layer in which the effective particle size of the media in each successive layer decreases in a downward direction in the vessel.

Method and apparatus for increasing filter contaminant loading capacity

A process using an amphoteric ion-exchange resin, also known as a 'snake-cage polyelectrolyte' resin separates kraft white liquor into sulphide-rich and caustic-rich components. The sulphide-rich component can be used in the initial stage of pulping, pretreatment of wood chips prior to pulping, or it can be used to make polysulphide-rich liquor. The caustic-rich component can be used in the final delignification phase, in place of sodium hydroxide or white liquor in oxygen delignification, pH adjustment and flue gas scrubbing. The same system can be used to separate green and polysulphide liquors into sulphide-rich and sulphide-poor components, and to remove sulphide from other mill caustic streams contaminated with sulphide.

Process for the separation of sulphides from pulping liquors using

Sodium chloride is removed from pulping chemicals used in a Kraft pulping process by the use of a snake-cage polyelectrolyte ion exchange resin, coupled with removal of sulfide prior to treatment, or treatment of chemicals which are already low in sulfide. In one aspect of the invention, dust is collected from exhaust gases produced in the black liquor recovery cycle and is dissolved in water to produce a solution containing sodium chloride and sodium sulfate. The solution is filtered to yield a solid product and a filtrate solution. The filtrate solution is fed to an ion exchange unit which removes chloride and produces a purified sodium sulfate product. The sodium chloride is removed from the ion exchange resin by water elution, and useful recovered chemicals are recycled to the recovery cycle of the Kraft process. In one embodiment, only a portion of the dust is dissolved so that the solid product produced by filtering is primarily sodium sulfate, and that sodium sulfate is recycled to the recovery cycle of the Kraft process. In another aspect of the invention, white liquor from the pulping process is treated directly after oxidizing sulfide to sulfate. After removal of sodium chloride in the ion exchange unit, the treated white liquor can be used as a source of sodium hydroxide for oxygen delignification, and the effluent from the oxygen delignification stage can be returned to the process.

Method and apparatus for removing sodium chloride from pulping chemicals

A process employing a fixed-resin bed Acid Retardation Unit (ARU) to separate spent acid from chlorine dioxide generators into a de-acidified sodium sulfate component and a purified sulfuric acid component. The de-acidified sodium sulfate produced is returned to the chemical recovery cycle of the kraft mill in place of acidic chlorine dioxide generator effluent thereby avoiding the destruction of alkalinity in pulp mill liquors. In addition, sulfuric acid is purified providing an opportunity for reuse in various mill applications, and/or concentrated and recycled to the generator. Alternatively, to avoid high evaporation costs, the purified acid can be used to regenerate a cation-exchange unit (CEU) used in the conversion of sodium chlorate to a sodium chlorate/chloric acid mixture which is fed to the generator in place of sodium chlorate and sulfuric acid. Using this approach, the sulfuric acid requirement of chlorine dioxide generators and, in turn, the amount of acidic generator effluent can be reduced. The process is applicable to both atmospheric and subatmospheric chlorine dioxide generators. In the latter case, the concentration of the purified sulfuric acid from the ARU or any other acid separation system can be increased by using a portion of it to dissolve the sodium sesquisulfate by-product from such generators.

Fixed-resin bed technologies for the treatment of the chlorine dioxide

Volatile acids containing metal salt impurities, such as metal pickling solutions-are regenerated by a process in which the acid is subjected to sulfuric acid distillation. Resulting volatile acid vapor is condensed and recycled to the pickle tank, while the residual acid mixture is treated in an acid sorption unit, preferably of the acid retardation type. Acid sorbed in the acid sorption unit is periodically eluted with water and recycled, while metal impurities are rejected in a deacidified by-product solution.

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Uxbridge, Canada

Michael A Sheedy