Xerox Corporation

Michael A Fayette

Tab Alan Tress

Allen J Thompson

Brian J Gillis

John Stephen Facci

Charles H Tabb

Christopher Auguste Dirubio

Paul F Sawicki

Bruce J Parks

Andrew James Bonacci

Thomas C Keyes

Christopher A Jensen

William R Klimley

Edward W Schnepf

Brian J Gills

Donald N Rechlin

A fuser includes a fuser roll and a pressure roll that forms a nip between the rolls through which a sheet is conveyed to permanently fuse an image onto the sheet. The fuser roll includes a heater element having a single resistive trace, a common trace tapped to a first side of the resistive trace continuous across the resistive trace, and first and second conductive traces tapped to ends of the resistive trace at a second side of the resistive trace opposite the first side. The first and second conductive traces are physically separated and conductively segmented by a conductive gap between the conductive traces. The resistive trace includes a separation gap extending through the resistive trace continuously from the second side of the resistive trace at the conductive gap towards the first side of the resistive trace to prevent current flow between the segmented conductive traces.

Fuser for electrophotographic printing having resistive trace with gap

A fusing apparatus includes a heater that heats a fuser belt at a nip between the fuser belt and a pressure roll through which a sheet is conveyed to permanently fuse an image onto the sheet. The heater has a silicon wafer with a smooth side that contacts and heats the fuser belt at the nip, and circuitry at a second side, with the circuitry generating heat through the silicon wafer to heat the fuser belt. The circuitry may include a plurality of heat producing integrated circuits etched in the silicon wafer, with each heat producing integrated circuit configured to heat the fuser belt. Each integrated circuit may self-control its amount of heat produced to the silicon wafer, for example, by automatically switching back and forth between a heat-on-state and a heat-off-state to maintain a desired temperature within the silicon wafer that heats the fuser belt.

Solid state fuser heater and method of operation

A fuser heater within a printing device includes a substrate with conductive traces and a resistive trace having a first end and a second end. The resistive trace is connected to the conductive traces at each of the first end and the second end and forms an electrical connection between the conductive traces and the resistive trace. A first strip is printed on the substrate using a first metal ink. A second strip is printed on the substrate using a second metal ink. The second strip is in contact with the first strip. The first metal ink is different from the second metal ink. The first strip and the second strip form a thermocouple. The thermocouple is operatively attached to the conductive traces. A controller operatively attached to the thermocouple controls the temperature of the fuser heater.

Printed thermocouples in solid heater devices

Disclosed is a closed-loop control method and system to control the nip width and transfer field uniformity associated with an image marking apparatus. According to an exemplary embodiment, a closed-loop control system senses the uniformity of the image transfer field and applies forces to a transfer nip based on the sensed field to provide a more uniform field.

Method and system for closed-loop control of nip width and image transfer field uniformity for an image transfer system

A method and apparatus can, while operating a printing device in a test mode, supply a changed transfer field to a marking material transfer device. The changed transfer field is less than or more than the standard transfer field. The method and apparatus disable operations of other marking material transfer devices of the printing device to isolate the marking material transfer device. Further, the method and apparatus compare the actual amount and/or spatial distribution of marking material transferred to a recipient surface (to which the first marking material transfer device transfers the marking material) against a predetermined standard. Then, if the actual amount of marking material transferred to the recipient surface is different than the predetermined standard, the method and apparatus can identify the first marking material transfer device as being a potential source of printing defects.

Testing transfer nips of printing devices using transfer field uniformity maps

A transfer assist blade for an electrophotograhic printing machine that provides the necessary stiffness to allow complete transfer of a toner image while avoiding excessive bending stress in the blade. The blade is made up of a semiconductive polyester layer bonded to a non-semiconductive polyester layer. A third and fourth layer of high molecular weight polyethylene are bonded o the second layer. These third and fourth layers do not extend the full length of the blade to provide supplemental stiffness while avoiding excess bending stress.

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Webster, NY, United States of America

Michael A Fayette