Ats Automation Tooling Systems Inc.

Other

Michael A Cybulski

Donald J Mowat

David Kyle MacKay

Robert Gordon Lankin

Scott Charles Lindsay

Michael J Hancock

Sajeev Madusuthanan

Robert A Holl

Klaus D Woerner

Wayne Michael Robinson

Kenneth Peltier

Jeffrey John Fortuna

Laura Peltier

The modular conveyor system comprises N interconnected track sections, forming a continuous track, wherein each track section features a plurality of individually controlled coils stretching along the length thereof. Plural pallets, each having thrust producing magnets, travel independently alone the track. The track also comprises multiple linear encoder readers spaced at fixed positions therealong, and each pallet includes a linear encoder strip having a length R greater than the spacing E between the readers. Track section controllers associate the encoder strips with only one reader at any time in order to resolve the position of the pallets based on the fixed position of the readers and the relative positions of the strips in relation thereto. The section controllers also regulate and commutate the coils of the corresponding track sections in order to independently control each pallet. Communication links interface adjacent section controllers situated in adjacent track sections. The electromagnetic structure and distributed control architecture of the conveyor system enable it to independently control multiple practical pallets yet be constructed out of modular track sections, with little practical restriction on the length of the conveyor system or the number of pallets controlled thereby.

Modular conveyor system having multiple moving elements under independent control

The system is for loading or unloading parts onto or from trays. The same system may be used for either function. A stack of trays loaded on a cart is wheeled into a first cart docking bay. A second cart is positioned in a second cart docking bay beside the first bay, to receive processed trays. A first tray elevator lifts the first cart and trays, or just the trays, to align the uppermost tray with a tray singulator and clamping mechanism. The tray is singulated, i.e. first supported at a lip by retractable opposing support rails and then separated from the stack by operation of the elevator to lower the tray stack, and is then clamped in a precise position. It is subsequently unclamped and shuttled laterally into alignment above the second cart, onto identical retractable support rails, where it is similarly clamped in a precise position. The next tray is then raised by the first elevator and singulated and clamped in position, so that there are then two precisely positioned trays, one above each cart and tray stack. A robot loads or unloads parts onto or from trays at either location, transferring the parts from or to a target location, such as a pallet on a conveyor passing through the system, for example. This loading or unloading takes place primarily at the shuttled tray. When the shuttled tray is completely filled or emptied as the case may be, it is unclamped, the second elevator is lifted to provide support for the tray, the singulator mechanism is opened to release the tray, and the tray stack is lowered, thus clearing the way for the next tray to be shuttled across. While the filled or emptied tray is being lowered, the robot can transfer parts to or from the tray above the first stack, thereby minimizing delays in the cycle.

System for loading or unloading of parts onto or from trays

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Kitchener, Canada

Michael A Cybulski