Textron Corporation

Michael A Caccia

Michael Janusz

A novel process of forming a member, process of forming an extruded and axially twisted member, such as a drill, a fastener, a self-drilling/tapping fastener, and the member formed by the process is disclosed. The process includes the steps of: providing a blank; extruding a predetermined shape along at least a section of the blank, thereby forming at least two first portions and at least two portions on the extruded section; forming a head on the end of the blank to define a head and a shank; and axially twisting at least a section of the first and second portions a predetermined amount. As a result of the twisting step, each first portion forms a spiral along the length of the twisted section and each second portion forms a spiral along the length of the twisted section. The first portions alternate with the second portions and each second portion defines a spiral groove for transporting material along the length of the shank. The resulting member can be threaded along all or a portion of the shank.

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Rockford, IL, United States of America

Michael A Caccia