Gm Global Technolgoy Operations, Inc.

Robert Boschgmbh

Mengyan Hou

Mark William Verbrugge

Wei Zhang

Haijing Liu

Qili Su

Zhe Li

Meiyuan Wu

Dewen Kong

Xiaochao Que

Yong Qing Lu

Yong Lu

Si Ruo Chen

Long Chen

Longjie Zhou

Rongrong Jiang

Chuanling Li

Yongyao Xia

Shaoshuai Guo

Jinlong Liu

A high-power gel-assisted battery stack that cycles lithium ions is provided with two terminal electrodes having opposite polarities and at least one bipolar electrode assembly disposed therebetween. A first electrode is disposed on a first side of a bipolar current collector and a second electrode with an opposite polarity to the first electrode is disposed on a second side of the bipolar current collector. Each electrode includes a porous layer having an electroactive material and a solid-state electrolyte disposed in a polymeric binder. A polymer gel electrolyte is distributed in pores of the porous. The stack also includes at least two free-standing gel separator layers each being disposed between the at least one bipolar electrode assembly and terminal electrodes. Each respective free-standing gel separator layer comprises polyacrylonitrile (PAN) and an electrolyte distributed therein. The high-power gel-assisted battery stack has a maximum voltage rating of ≥about 12V.

Designs of high-power gel-assisted bipolar solid-state battery

A method for forming a solid-state battery includes stacking two or more cell units, where each cell unit is formed by substantially aligning a first electrode and a second electrode, the first electrode including one or more first electroactive material layers disposed on or adjacent to one or more surfaces of a releasable substrate and the second electrode including one or more second electroactive material layers disposed on or adjacent to one or more surfaces of a current collector. The method may further include disposing an electrolyte layer between exposed surfaces of the first electrode and the second electrode and removing the releasable substrate to form the cell unit.

Methods of manufacturing bipolar solid-state batteries

An electrochemical cell that cycles lithium ions is provided. The electrochemical cell includes a first electrode, a second electrode, and an electrolyte layer disposed between the first electrode and the second electrode. The first electrode includes a first plurality of solid-state electroactive material particles and a first polymeric gel electrolyte, where the first polymeric gel electrolyte includes a first additive. The second electrode includes a second plurality of solid-state electroactive material particles and a second polymeric gel electrolyte that is different from the first polymeric gel electrolyte, where the second polymeric gel electrolyte includes a second additive. The electrolyte layers include a third polymeric gel electrolyte that is different from both the first polymeric gel electrolyte and the second polymeric gel electrolyte.

Gel electrolyte system for solid state battery

A hybrid electrochemical device including at least two electrically connected solid-state electrochemical cells is provided. Each electrochemical cell includes a first outer electrode having a first current collector and a first electroactive layer, a second outer electrode having a second current collector and a second electroactive layer, and one or more intervening electrodes disposed between the electroactive layers. At least one of the intervening electrodes includes one or more capacitor additives. The first outer electrode is electrically connected to at least one of the intervening electrodes in a first electrical configuration. The second outer electrode is electrically connected to at least one of the intervening electrodes in a second electrical configuration. The at least two electrochemical cells are electrically connected in a third electrical configuration. The first and second electrical configurations are the same and the third electrical configuration is distinct from the first and second electrical configurations.

Capacitor-assisted electrochemical devices having hybrid structures

A battery includes positive and negative current collectors and a plurality of bipolar electrodes arranged in a stack between the positive and negative current collectors. The positive and negative current collectors and the stack of the plurality of bipolar electrodes are folded in an S-shape.

Folded bipolar battery design

Hybrid lithium-ion electrochemical cells include a first electrode having a first polarity and a first electroactive material that reversibly cycles lithium ions having a first maximum operational voltage and a second electrode having the first polarity with a second electroactive material having a second maximum operational voltage. A difference between the second and first maximum operational voltages defines a predetermined voltage difference. Also included are at least one third electrode including a third electroactive material that reversibly cycles lithium ions having a second polarity opposite to the first polarity, a separator, and electrolyte. A voltage modification component (e.g., diode) is in electrical communication with the first and the second electrodes. In a first operational state corresponding to charging, the at least one voltage modification component is configured to induce a voltage drop corresponding to the predetermined voltage difference providing high power density and high energy density hybrid lithium-ion electrochemical cells.

Voltage-modified hybrid electrochemical cell design

An anode electrode with enhanced state of charge estimation is provided. The anode electrode comprises anode layer and a negative current collector. The negative current collector has a first side and a second side. The anode layer comprises lithium-titanium oxide and a second anode material (e.g. niobium-titanium oxide) disposed on at least one of the first and second sides of the negative current collector with single-layer or layer-by-layer coated structures. The second anode material (e.g. niobium-titanium oxide) can be physically blended with lithium-titanium oxide or be at least partially coated on the surface of lithium-titanium oxide or their combinations. The anode electrode further comprises a binder and a conductive carbon.

Electrode with enhanced state of charge estimation

An electrode including micro-sized secondary particle (MSSP) with enhanced ionic conductivity for solid-state battery is provided. The MSSP comprises a cathode particle and a solid-state electrolyte. The cathode particle is at least partially coated by solid-state electrolyte. The lithium ion transport inside the micro-sized secondary particles is increased by the incorporation of solid-state electrolyte. The electrode can be prepared by casting the slurry comprising MSSP, another electrolyte, binders, and conductive additives on the current collector. The current collector is comprised of a conductive material. The current collector has a first side and a second side. The electrode active material layer is disposed on one of the first and second sides of the current collector.

Micro-sized secondary particles with enhanced ionic conductivity for solid-state electrode

A material including TiOnanoparticles at least partially embedded in a matrix material of TiNbO, where 0&#x3c;x&#x2264;2, 0&#x3c;y&#x2264;24, and 0&#x3c;z&#x2264;62, is provided. Methods of making the material are also provided.

Titanium niobium oxide and titanium oxide composite anode materials

A bipolar battery may comprise first, second, and third bipolar electrodes that are physically and electrically isolated from one another by intervening non-liquid electrolyte layers. Each of the bipolar electrodes may comprise a bipolar current collector including a first electroactive material layer connected to a first side thereof and a second electroactive material layer connected to a second side thereof. Each electroactive material layer may comprise at least one of: (i) a lithium ion battery positive electrode material, (ii) a lithium ion battery negative electrode material, and/or (iii) a capacitor electrode material. At least one of the electroactive material layers comprises a capacitor electrode material.

Capacitor assisted bipolar battery

In an embodiment, a softened solid-state electrolyte, comprises an oxide-based solid-state electrolyte, where at least a portion of the oxide anions in the oxide-based solid-state electrolyte is replaced with a replacement anion. In another embodiment, a softened solid-state electrolyte comprises a sulfide-based solid-state electrolyte, wherein at least a portion of the sulfide anions in the sulfide-based solid-state electrolyte is replaced with the replacement anion. When the replacement anion replaces the oxide anion, the replacement anion has a larger atomic radius than the oxide anion and when the replacement anion replaces the sulfide anion, the replacement anion has a larger atomic radius than the sulfide anion.

Softened solid-state electrolytes for lithium ion batteries

A bipolar capacitor-assisted solid-state battery is disclosed that includes a plurality of electrochemical battery unit cells, each of which includes a negative electrode, a positive electrode, and a lithium ion-conductive electrolyte-containing separator disposed between the negative electrode and the positive electrode. The lithium ion-conductive electrolyte-containing separator of each electrochemical battery unit cell comprises a solid-state electrolyte material, and, additionally, at least one negative electrode of the electrochemical battery unit cells or at least one positive electrode of the electrochemical battery unit cells includes a capacitor material. The bipolar capacitor-assisted solid-state battery further includes a bipolar current collector disposed between a negative electrode of one electrochemical battery unit cell and a positive electrode of an adjacent electrochemical battery unit cell. A method for manufacturing the disclosed bipolar capacitor-assisted solid-state battery is also disclosed.

Hybrid electrode materials for bipolar capacitor-assisted solid-state batteries

Individual electrodes for a solid-state lithium-ion battery cell may be formed, for example, by elevated temperature consolidation in air of a mixture of resin-bonded, electrode active material particles, oxide solid electrolyte particles, and particles of a non-carbon electronic conductive additive. Depending on the selected compositions of the electrode materials and the solid electrolyte, one or both of the cathode and anode layer members may be formed to include the non-carbon electronic conductive additive. The battery cell is assembled with the solid-state electrodes placed on opposite sides of a consolidated layer of oxide electrolyte particles. The electronic conductivity of at least one of the cathode and anode is increased by the incorporation of particles of a selected non-carbon electronic conducive additive with the respective electrode particles.

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Shanghai, China

Mengyan Hou