Dow Global Technolgoies LLC

Dow Silicones Corporation

Maynard G Hyer

Kai Su

William Kenneth Weidner

Brandon W Swatowski

A method for producing an optical waveguide by: (a) depositing a first composition: (i) a polysiloxane comprising epoxy and alkenyl groups with refractive index no greater than 1.50, (ii) a compound comprising at least one epoxy group and refractive index no greater than 1.49, and (iii) a polysiloxane having refractive index at least 1.50; (iv) a photo acid generator; (v) a hydrosilylation catalyst, (vi) an inhibitor for hydrosilylation; (b) curing by exposure to ultraviolet light; (c) removing the uncured portion to produce a patterned core layer; (d) after a time from 20 to 300 hours depositing a second composition comprising: (i) a polysiloxane comprising epoxy groups with refractive index no greater than 1.49, and (ii) a compound comprising at least two epoxy groups with a refractive index no greater than 1.49 and an alcohol having refractive index no more than 1.45 (iii) at least one photo acid generator.

Method for optical waveguide fabrication

A method for producing an optical waveguide by: (a) depositing a first composition comprising: (i) a polysiloxane comprising epoxy and alkenyl groups, and (ii) a compound comprising an epoxy group, having molecular weight no greater than 1000 and a refractive index of at least 1.47 and (iii) a photo acid generator; and (iv) a hydrosilation catalyst (b) curing the first composition by exposure to ultraviolet light; (c) removing at least a part of the uncured portion of the first composition to produce a final patterned core layer; (d) depositing on the final patterned core layer a second composition comprising: (i) a polysiloxane comprising epoxy groups and alkenyl groups, and (ii) a compound comprising an epoxy group and a silicon-hydrogen bond, having molecular weight no greater than 1000 and a refractive index no greater than 1.45; (iii) a photo acid generator (e) heating at a temperature from 20 to 150&#xb0; C. for 0.1 to 120 minutes; and (f) curing by exposure to ultraviolet light.

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Sanford, MI, United States of America

Maynard G Hyer