Schneider Electric USA, Inc.

Other

Mauricio Diaz

Ezequiel Salas

Hildegard Peralta

Carlton R Rodrigues

Mark J Fisher

Ezequiel Salas Zamarripa

Nicholas J Pasquerilla

Jose Carlos Suarez

Luis Islas

A bus system for a load center includes a bus bar having a plurality of integrated bus stabs and has superior thermal characteristics for the amount of conductive material used. The bus bar and the bus stabs are formed as a unitary piece from a single sheet of conductive material. Each bus stab includes a folded portion with a plug-on section to receive a connector from a circuit breaker. The folded portion is formed with two opposing edges from flanges of the integrated bus stab which are folded and configured to be engaged by the connector, and forms a central channel, typically with a substantially U-shaped cross section. The folded portion further has a tapered folded section between the bus bar and the plug-on section. The bus system can be manufactured by cutting out the unitary piece with the bus bar and integrated bus stabs from a sheet of conductive material, and then stamping it to form the folded portion on each bus stab.

Load center bus having integral stabs with formed shapes

A loadcenter is equipped with a unitary neutral bus bar capable of receiving AFI and GFI circuit breakers having either a plug-on-neutral connection or a wire-neutral connection. The neutral bus bar is connected to line neutral and has a rolled rail that is formed by rolling an end of a conductive plate and bending the plate at a transition portion to position the rolled rail above and at an angle of a major flat surface of an extension of the neutral bus bar. Wire-capture apparatuses secured along an edge of an extension of the neutral bus bar can capture wires from circuit breakers that lack an internal connection to a neutral plug-on mounting jaw or that lack a neutral plug-on mounting jaw altogether.

Panelboard plug-on neutral bus and method of making same

Electrical switchgear comprising electrical switching equipment for a multi-phase electrical power distribution system, a supporting structure for a bus assembly for supplying electrical current to the switching equipment, and a plurality of spaced buses mounted on the supporting structure each for connecting the switching equipment to respective phases of the multi-phase electrical power distribution system. Each bus comprises a plurality of substantially co-planar, spaced, elongated flat conductors arranged with at least one longitudinal edge surface of each conductor in that bus opposed to and spaced from a longitudinal edge surface of another conductor in that same bus, and a connector at each end of said conductors for connecting the plurality of flat conductors in each bus to each other.

Switchgear bus assembly having reduced power loss, material and temperature

A load center includes a pair of generally parallel busbars for distributing a single phase of electricity to circuit breakers through a multitude of stabs that form respective bridges between the pair of busbars to provide respective bidirectional paths for dissipating heat from each of the stabs to both of the busbars and to provide a connection point for a pair of circuit breakers installed into the load center.

Panelboard having a parallel feeder bars distribution

A thermally efficient electrical enclosure includes a busbar, a metallic heat sink, and an electrical insulator. The busbar is positioned entirely within the enclosure and electrically insulated from the enclosure. The metallic heat sink is attached to a wall of the enclosure. The electrical insulator physically contacts the busbar and is at least partially wrapped around at least two non-parallel surfaces of a portion of the metallic heat sink such that the metallic heat sink is electrically insulated from the busbar. The metallic heat sink is configured to transfer thermal energy or heat from the busbar to the enclosure such that the thermal energy is lost or transferred to the surrounding environment, which reduces the temperature of the busbar and the amount of copper needed for the busbar without reducing the rating of the enclosure.

Heat dissipation means for increasing power density in enclosed equipment

A bus system for use in electrical distribution equipment includes a generally U-shaped arrangement of conductors for supplying very high amperage (e.g., above 2000 amps) alternating current to the electrical distribution system. Compared to prior-art conductor arrangements, using the present arrangement, the conductors of a phase can be fabricated from less copper, which is an expensive metal. They also achieve better thermal dissipation and current distribution and mitigate skin effects. As a result, resistive losses, which increase with increased temperature, are reduced.

Switchboard bus assembly in which material requirements are reduced without reducing performance

A high ampacity busbar includes a pair of oppositely facing bowl-shaped conductors, each of whose cross sections resembles half of a hexagon or an open isosceles trapezoid, separated by an air gap in both horizontal and vertical configurations. The air gap increases cooling efficiency by natural convection by exposing more surface area of the conductors directly to the air flow within the electrical distribution equipment cabinet. As a result, the overall temperature of the bus system is reduced. The shaped conductors have smoother transitions presented to the electrical current between the bends of the conductors. These smooth transitions improve current distribution throughout the conductor, reducing skin effects. As a result of improved thermal dissipation and reduced skin effects, the amount of copper needed to maintain the same ampacity is significantly reduced. Magnetic shields can be placed between adjacent busbars, reducing proximity effects.

Growing community of inventors

San Nicolas de los Garza, Mexico

Mauricio Diaz