Karsten Manufacturing Corporation

Matthew W Simone

Ryan M Stokke

Yujen Huang

Erik M Henrikson

Evan R Greer

Clayson C Spackman

Martin R Jertson

Eric Joel Morales

Travis D Milleman

Cory S Bacon

Paul D Wood

Xiaojian Chen

Marty R Jertson

Tyler A Shaw

Matthew T Schier

John Hart

Dave Wu

David S Kultala

Thomas M Malota

William Hsieh

Michael Wu

Christina Cheng

Dennis Chan

Described herein are embodiments of an iron-type golf club head comprising a rear opening and an insert. The insert either partially or fully occupies the club head interior cavity. The insert damps vibrations occurring within the club head at impact to provide a desirable sound and feel. The insert is formed of a low-density material, thereby providing a significant damping effect while also creating discretionary mass.

Iron-type golf club head with rear opening and insert

Embodiments of golf club head faceplates comprising a lattice to improve the energy storage capabilities and minimize stress concentrations are described herein. The lattice can comprise a plurality of flexure shapes that facilitate in faceplate bending. The flexure shapes of the lattice can comprise a reentrant, concave, or non-convex shape. The lattice can comprise at least one repeating pattern of flexure shapes that can be interconnected or spaced apart. During golf ball impacts, the flexure shapes flex to store energy through linear and torsional bending.

Golf club head faceplates with lattices

A method of forming a golf club head assembly includes aligning a faceplate with a recess of a club head; welding the faceplate to the club head; then, after welding the faceplate, heating the club head and the faceplate to at least a solvus temperature of the faceplate for a predetermined amount of time; and then, after heating the club head and the faceplate, allowing the club head and the faceplate to air cool.

Golf club head assembly

An iron-type golf club head with a cavity formed via a multi-stage forging process. The forged iron-type golf club head is formed from a single billet of material. An intermediate step of the multi-stage forging process creates a cavity in the iron-type golf club head which can receive an insert. The resultant iron-type golf club head has a substantially lower center of gravity and higher moment of inertia when compared to a traditionally forged iron-type golf club head lacking a cavity. Additionally, the resultant iron-type golf club head has a more solid feel than a traditionally cast iron-type golf club head as a result of the tighter grain structure the forging process yields.

Forged golf club head

A wood-style golf club head includes a strike face and a body that cooperate to define a hollow internal club head volume. The strike face formed from a strike plate having an outer perimeter and a frame surrounding the strike plate. The strike plate is affixed to the frame across the entire outer perimeter. The strike plate and frame define a continuous ball striking surface that has a surface texture characteristic of milling that extends continuously across both the strike plate and the frame.

Localized milled golf club face

A golf club head having localized heat treatment is described herein. Other embodiments are disclosed.

Golf club heads having a localized heat affected zone

An α-β titanium alloy, comprising aluminum, vanadium, and molybdenum. The α-β titanium alloy comprises between 5.0 wt % and 8.0 wt % aluminum (Al), between 1.0 wt % and 5.5 wt % Vanadium (V), and between 0.75 wt % and 2.5 wt % molybdenum (Mo). The α-β titanium alloy having a density between 4.35 g/cc and 4.50 g/cc.

Beta enhanced titanium alloys and methods of manufacturing beta enhanced titanium alloys

A golf club head includes a crown surface having an apex at a highest point and extending between the face, the rear, the heel and the toe of the golf club head. The golf club head also includes a plurality of crown turbulators projecting from the surface of the crown and located between the face and the apex, wherein each adjacent pair of crown turbulators is separate and spaced apart to define a space between the adjacent pair of crown turbulators.

Golf club heads with turbulators and methods to manufacture golf club heads with turbulators

Embodiments of a golf club head comprising a body having a body material density, a strike face having a strike face material density, and a coating comprising a coating material having a coating material density greater than the body material density or the strike face material density are described herein.

High density outer layer of a golf club head

Method of forming golf club head assembly

The invention described herein is an iron-type golf club head having an optimized mass distribution while also having the aesthetics of a full muscle-back iron. The iron-type golf club head comprises a main club head body, a lightweight, back-cavity insert, and a void within the lightweight, back-cavity insert configured to receive a CTP weight capable of adjusting mass characteristics of the iron-type golf club head.

Forged iron head

Embodiments are described herein of a bifurcated heat treatment apparatus and methods for localized heat treatment of a golf club hosel or golf club head. The heat treating method comprises a bifurcated process in which the golf club head is treated in the first heating unit via induction heating and then moved to the second heating unit for convection heating. Both steps are to localize the hosel heat treatment. The heat treatment apparatus may also include a cooling component, such as a heat sink, to ensure the body of the club head remains at the correct temperature during the second heating stage when the hosel is heated in isolation. The overall bifurcated method and apparatus of the localized heat treatment leads to a hosel or golf club head with at least two different hardness values to allow for manipulation of the material without cracking or fracturing.

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Phoenix, AZ, United States of America

Matthew W Simone