Caterpillar Inc.

Matthew W Dames

Jonathan Matthew Baumann

David M Fee

Perry G Cruce

Satish Savant

Bradford Kough

Trevor Neal Iund

Roy Wookey

A permanent magnet rotor for an electrical generator includes a rotor shaft and a rotor core mounted coaxially upon the rotor shaft. The rotor core defines a plurality of longitudinal core passages which include a segment of a rotor cooling circuit, and further includes a permanent magnet outer core component mounted on an inner core component and including a plurality of permanent magnets. A cooling liquid containment mechanism for the permanent magnet rotor includes a first liquid containment cover coupled to the inner core component and a second liquid containment cover coupled to the inner core component. The liquid containment covers are configured to contain cooling liquid passed from an inlet segment of the rotor cooling circuit defined by the rotor shaft into the plurality of longitudinal core passages, and thenceforth into an outlet segment of the rotor cooling circuit also defined by the rotor shaft. The liquid containment covers are mounted on the inner core component at locations radially inward of a cylindrical outer surface thereof.

Assembly method for liquid cooled permanent magnet rotor

A flywheel includes a hub portion concentrically defined around a center of the flywheel. A body portion located peripherally around the hub portion has a driver-side face and a driven-side face. A plurality of passageways in the body portion extend through the flywheel and fluidly connect the driver-side face with the driven-side face. Each of the plurality of passageways is adapted to receive a flow of lubricant spilling onto the driver-side of the body portion when the flywheel is rotating, and to expel lubricant out of the driven-side face of the body portion.

Flywheel having lubrication-flow passageway

Liquid cooled permanent magnet rotor

An electric machine for a power system is disclosed. The electric machine has a housing with a first end cap and a second end cap. The first end cap has a first fluid passageway, and the second end cap has a second fluid passageway. The electric machine also has a stator fixedly disposed within the housing, and a rotor rotationally disposed radially inward from the stator. The rotor has an axial passageway fluidly communicating the first fluid passageway with the second fluid passageway.

Electric machine having a liquid-cooled rotor

A machine and electrical power system includes a generator having a speed range that includes a resonance speed associated with resonance vibrations of the system. A drive coupling is disposed between the generator and an engine configured to rotate the generator and is further configured to transmit torque from the engine to the generator, the drive coupling being configured to allow relative slip between first and second elements when the generator is rotated at its resonance speed. A machine operation method includes rotating a generator with an engine, and generating resonance vibrations of at least one of the engine and the generator by rotating the generator at a resonance speed. The method further includes inhibiting transmitting resonance vibrations between the generator and the engine by allowing relative rotational slip within a drive coupling disposed between the engine and the generator.

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Brimfield, IL, United States of America

Matthew W Dames