Continuus Materials Intellectual Property, LLC

James Hardie Technology Limited

Continuus Materials Holdings, LLC

Matthew Spencer

Jack G Winterowd

Marko Suput

Hui Li

Darren Southwell

Robert Elliot Everhart, Ii

Marc Lower

Kasey Fisher

Dean DeRaad

Richard Cochrane

Carl V Rush, Jr

Randal Whitaker

Sam LaBanco

Richard Toberman

Henry Scheller

Jan Rayman, Jr

Vincent Pastore

Jan Rayman

Dean Deraad

Carl Rush

Basil Taha Naji

Thayne Dye

Benjamin Batres

Zachary Carlins

Thomas Edward MacPherson

Parth Bhatt

William Edwin Venth

Colin Litow

William Shepard

Allan Bradshaw

Gary Frank Prokop

Mya Fisher

Robert Elliot Everhart

Richrad Toberman

Sam Kenneth Labanco

Basil Naji

A method of maintaining a belt of a continuous press configured to compress a mat comprising plastic elements includes applying a cleaning tool to the belt to remove plastic residue from the one or more plastic elements that has adhered to the belt and combusting the residue that accumulates on the cleaning tool.

Method of composite panel detachment from a heated and cooled press

In accordance with some aspects of the present disclosure, a method producing a composite board comprising plastic and cellulose is described. The method includes transmitting a first signal to a pair of opposing hot-platens, receipt of the first signal causing the pair of opposing hot-platens to compress and heat a composite mat; transmitting a second signal to the pair of opposing hot-platens, receipt of the second signal causing the pair of opposing hot-platens to heat and compress the composite mat at substantially a first pressure for a first time period; transmitting a third signal to the pair of opposing hot-platens, receipt of the third signal causing the pair of opposing hot-platens to release the composite mat from the first pressure; and transmitting a fourth signal to a pair of opposing cold-platens, receipt of the fourth signal causing the pair of opposing cold-platens to compress and cool the composite mat.

Rapidly heating and cooling composite mats comprised of cellulose and thermoplastic polymer

A method may include placing a bottom facer on a conveyor, placing a core layer on the bottom facer placing a top facer on the core layer, and pressing the bottom facer, the core layer, and the top facer in a hot press to form a panel, wherein the hot press causes the bottom facer to shrink relative to the top facer, introducing a warp into the panel such that, when installed, the warp compensates for an installation warp and the panel is flat upon installation.

Cup-resistant roof coverboard panels

Disclosed herein is a roof cover board and a method of manufacturing an improved cover board product. The method includes receiving waste materials or first use materials, the waste materials or first use materials containing a mixture of cellulose, plastic and other materials; separating the cellulose and the plastic from the mixture; shredding the separated cellulose using a first shredder into a stream of cellulose and shredding the separated plastic using a second shredder into a stream of plastic; selecting a cellulose to plastic ratio from a plurality of cellulose to plastic ratios; metering shredded cellulose from the stream of cellulose and shredded plastic from the stream of plastic according to the selected cellulose to plastic ratio; mixing the metered shredded cellulose and plastic; forming said mixture into a mat; and consolidating the mat into a finished good using heat and pressure.

Manufacturing method with improved fragment size and plastic-to-paper ratio

A method may include pressing a mat including a blend of paper and plastic fragments by applying a pressure to the mat using a heated press such that the mat is compressed to a first thickness, where the pressure is greater than a critical pressure threshold such that at least a portion of a moisture content of the mat is in a super-heated liquid state. The method may include maintaining the pressure on the mat above the critical pressure threshold until at least a portion of the plastic fragments of the mat are melted. The method may include decreasing the pressure on the mat below the critical pressure threshold such that the mat expands to a second thickness greater than or equal to a target thickness, and such that the portion of the moisture content of the mat in the super-heated liquid state is converted to steam.

Rapidly pressing mixtures of paper and plastic to targeted thickness and density

Disclosed herein is an improved cover board product with a panel comprising a top surface layer comprised of paper or a fiberglass web; a bottom surface layer comprised of paper, a fiberglass web, nylon film, polyester film, polypropene film, or textiles; and a core layer comprised of paper and thermoplastic fragments connected by a thermoplastic bonding resin. The thermoplastic bonding resin is in a random pattern to less than 100% of the paper and thermoplastic fragment surface area.

Roof cover board derived from engineered recycled content

A method of processing municipal solid waste includes extracting food waste, inert materials, and ferrous and non-ferrous metals from the municipal solid waste, shredding the municipal solid waste and thereby generating a product feed comprising at least 99.7% by volume cellulose-based materials and plastic. The product feed is conveyed to a forming system and a manufacturing product is created out of the product feed with the forming system.

Converting recyclable materials into manufacturing products

Roof cover board with improved fragment size and plastic-to-paper ratio

Provided herein are composite materials comprising at least 70 wt. % thermally consolidated recovered paper and plastic fragments and less than 5,000 ng water-soluble endotoxin per gram of composite materials, as well as methods of preparing said composite materials and methods of sanitizing recovered waste materials.

High-carbon recovered paper and plastic materials with reduced endotoxin levels

Disclosed herein is a method of manufacturing an improved cover board product with a panel. In some embodiments, the method includes preparing fragments into an assembly; mixing the fragments and an adhesive into a blended core furnish; applying the adhesive to a top side of a bottom layer fabric in the assembly; forming a core mat of the blended core furnish on top of the adhesive; applying the adhesive to a top side of the core mat; applying a surface layer fabric on the top side of the adhesive; pressing the assembly; and cutting and trimming the assembly to form panels.

An illustrative embodiment disclosed herein is a method including receiving, by a waste diversion system and from a source, waste materials, inserting, by the waste diversion system and into the waste materials, one or more markers, generating, by the waste diversion system, finished goods including a portion of the waste materials, and detecting, by the waste diversion system, a portion of the one or more markers corresponding to the portion of the waste materials in the finished goods.

System and method for waste diversion

A cladding element, for use in a building envelope, comprising a first face, a second face and a plurality of edges. One or more of the plurality of edges includes a mating feature configured to resist moisture passage between cladding elements when the cladding elements are installed on a wall or other structure. The cladding element can include one or more joint features to improve mating between the cladding elements, reduce labor costs, and facilitate moisture drainage from the cladding elements.

Cladding element

A cladding element, for use in a building envelope, comprising a first face, a second face and a plurality of edges. One or more of the plurality of edges includes a mating feature configured to resist moisture passage between cladding elements when the cladding elements are installed on a wall or other structure. The mating features of each cladding element including one or more beveled edges designed to improve mating between the cladding elements and the overall aesthetic appearance of the mating interface between adjacent cladding elements when installed on a wall or other structure.

Growing community of inventors

Palatine, IL, United States of America

Matthew Spencer