Exxonmobil Chemical Patents Inc.

Exxonmobil Research and Engineering Company

Matthew S Bedoya

Matthew William Holtcamp

David F Sanders

Subramaniam Kuppuswamy

Laughlin G McCullough

Ching-Tai Lue

Xuan Ye

John Robert Hagadorn

Charles J Harlan

Adriana S Silva

Dongming Li

Kevin A Stevens

Gregory S Day

Catherine Anne Faler

Crisita Carmen H Atienza

Caol P Huff

Rohan A Hule

Michelle E Titone

Hasnain Rangwalla

Lubin Luo

Quanchang Li

Antonios K Doufas

David A Cano

David Michael Fiscus

Machteld M W Mertens

Ryan Winston Impelman

Sarah J Mattler

Derek Wade Thurman

Renuka N Ganesh

Richard E Pequeno

Joshua P Olson

Peijun Jiang

Donna Jean Crowther

Jo Ann M Canich

Francis Charles Rix

Timothy Marlow Boller

Xin Chen

Joseph Moebus

Anupriya Jain

Derek W Thurman

Yen-Hao Lin

Medrado M Leal

Sergey Yakovlev

Robert L Halbach

Ru Xie

Rebecca C Savage

Rachel G Terry

Renuka Ganesh

Matthew W Holtcamp

Laughlin G Mccullough

Michael E Titone

A polyethylene comprising of ethylene derived units and 0.5 wt % to 10 wt % Cto Cα-olefin derived units may be synthesized using a mixed catalyst that comprises rac-dimethylsilylbis(tetrahydroindenyl)zirconium dichloride and a zirconium co-catalyst in a mole ratio of 50:50 to 90:10, and wherein the zirconium co-catalyst is a poor comonomer incorporator as compared to the rac-dimethylsilylbis(tetrahydroindenyl)zirconium dichloride catalyst. Such a polyethylene may have a density of 0.91 g/cmto 0.93 g/cm, an Ivalue of 0.5 g/10 min to 2 g/10 min, an Ivalue of 25 g/10 min to 75 g/10 min, an I/Iratio of 25 to 75, a molar reversed-co-monomer index (RCI,m) of 30 to 180, a phase angle equal or lower than 70° at complex modulus G* of 10,000 Pa, a Θof 1.5 radians to −1.5 radians, and a low density population of 50% and 70% by weight of the polyethylene.

Broad orthogonal distribution polyethylenes for films

The present disclosure provides metallocene catalyst compounds including at least one —Si— containing linker, catalyst systems including such compounds, and uses thereof. Catalyst compounds of the present disclosure can be hafnium-containing compounds having one or more cyclopentadiene ligand(s) substituted with one or more silyl neopentyl groups and linked with at least one —Si-containing linker. In another class of embodiments, the present disclosure is directed to polymerization processes to produce polyolefin polymers from catalyst systems including one or more olefin polymerization catalysts, at least one activator, and an optional support.

Metallocenes and methods thereof

In an embodiment, a method for producing a polyolefin includes contacting a first composition and a second composition in in a line to form a third composition, wherein: the first composition comprises a contact product of a first catalyst, a second catalyst, a support, a first activator, and a diluent, wherein the mol ratio of second catalyst to first catalyst is from 60:40 to 40:60, the second composition comprises a contact product of the third catalyst, a second activator, and a second diluent, and the third composition comprises a mol ratio of the third catalyst to the second catalyst to the first catalyst of from 10:35:55 to 60:15:25, such as 30:20:30; introducing the third composition from the line into a gas-phase fluidized bed reactor; exposing the third composition to polymerization conditions; and obtaining a polyolefin.

On-line adjustment of catalysts by trim and olefin polymerization

In an embodiment, a method for producing a polyolefin is provided. The method includes: contacting a first composition and a second composition in a line to form a third composition, wherein: the first composition comprises a contact product of a first catalyst, a second catalyst, a support, and a diluent, wherein the mol ratio of second catalyst to first catalyst is from 60:40 to 40:60, the second composition comprises a contact product of the second catalyst and a second diluent; introducing the third composition from the line into a gas-phase fluidized bed reactor; exposing the third composition to polymerization conditions; and obtaining a polyolefin.

On-line adjustment of mixed catalyst ratio by trim and olefin polymerization with the same

A polyethylene composition having from about 0.5 to about 20 wt % of alpha-olefin derived units other than ethylene-derived units, with the balance including ethylene-derived units, total internal unsaturations (Vy1+Vy2+T1) of from about 0.15 to about 0.40 per 1000 carbon atoms, an MI of from about 0.1 to about 6 g/10 min, an HLM1 of from about 5.0 to about 40 g/10 min, a density of from about 0.890 to about 0.940 g/ml, a Tw-Twvalue of from about &#x2212;50 to about &#x2212;23&#xb0; C., an Mw/Mwvalue of from about 2.0 to about 3.5, an Mw/Mn of from about 4.5 to about 12, an Mz/Mw of from about 2.5 to about 3.0, an Mz/Mn of from about 15 to about 25, and a g'greater than 0.90.

Polyethylene compositions and films prepared therefrom

The present disclosure related to iron-containing compounds including a 2,6-diiminoaryl ligand and one or more substituted hydrocarbyl substituents. Catalysts, catalyst systems, and processes of the present disclosure can provide polyolefins with high or low molecular weight, low comonomer content, narrow polydispersity indices, and broad orthogonal composition distribution. The present disclosure provides new and improved iron-containing catalysts with enhanced solubility in hydrophobic (nonpolar) solvents.

Iron bis(imino) aryl catalysts and methods thereof

A catalyst system including the product of the combination of an unbridged Group 4 metallocene compound and a 2,6-bis(imino)pyridyl iron complex is provided. A process for the polymerization of monomers (such as olefin monomers) and a polymer produced therefrom are also provided.

Catalyst systems and polymerization processes for using the same

This invention relates to a catalyst system including the reaction product of a support (such as a fluorided silica support that preferably has not been calcined at a temperature of 400&#xb0; C. or more), an activator and at least two different transition metal catalyst compounds; methods of making such catalyst systems, polymerization processes using such catalyst systems and polymers made therefrom.

Supported catalyst systems and methods of using same

The present disclosure provides bridged metallocene catalyst compounds comprising &#x2014;Si&#x2014;Si&#x2014; bridges, catalyst systems comprising such compounds, and uses thereof. Catalyst compounds of the present disclosure can be hafnium-containing compounds having one or more cyclopentadiene ligand(s) substituted with one or more silyl neopentyl groups and linked with an Si&#x2014;Si-containing bridge. In another class of embodiments, the present disclosure is directed to polymerization processes to produce polyolefin polymers from catalyst systems comprising one or more olefin polymerization catalysts, at least one activator, and an optional support.

Metallocenes with Si&#x2014;Si bridges

The present disclosure provides bridged metallocene catalyst compounds including at least two &#x2014;Si&#x2014;Si&#x2014; bridges, catalyst systems including such compounds, and uses thereof. Catalyst compounds of the present disclosure can be hafnium-containing compounds having one or more cyclopentadiene ligand(s) substituted with one or more silyl neopentyl groups and linked with at least two Si&#x2014;Si-containing bridges. In another class of embodiments, the present disclosure is directed to polymerization processes to produce polyolefin polymers from catalyst systems including one or more olefin polymerization catalysts, at least one activator, and an optional support.

Metallocenes with two -Si-Si- bridges

A polyethylene composition comprising from about 0.5 to about 20 wt % of alpha-olefin derived units other than ethylene-derived units, with the balance including ethylene-derived units, total internal unsaturations (Vy1+Vy2+T1) of from about 0.10 to about 0.40 per 1000 carbon atoms, an MI of from about 0.1 to about 6 g/10 min, an HLMI of from about 5.0 to about 40 g/10 min, a density of from about 0.890 to about 0.940 g/ml, a Tw-Twvalue of from about &#x2212;25 to about &#x2212;20&#xb0; C., an Mw/Mwvalue of from about 1.2 to about 2.0, an Mw/Mn of from about 4.5 to about 12, an Mz/Mw of from about 2.0 to about 3.0, an Mz/Mn of from about 7.0 to about 20, and a g'greater than 0.90.

The present disclosure relates to dual catalyst systems and processes for use thereof. The present disclosure further provides a catalyst system that is a combination of at least two hafnium metallocene catalyst compounds. The catalyst systems may be used for olefin polymerization processes. The present disclosure further provides for polymers, which can be formed by processes and catalyst systems of the present disclosure.

Catalyst systems including two hafnocene catalyst compounds

This invention relates to metallocene compounds represented by the formula: catalyst systems comprising said metallocene compound and an activator or a reaction product of the metallocene compound with the at least one activator, and polymerization processes using such metallocene compounds and activators, where Cpand Cpare optionally-substituted cyclopentadienyl rings; A is bridging group; q is zero or 1; Q is O, O(CRR), (CRR)O, or (CRR); m is 0 to 18; Z is (CRR); LA is a Lewis acid; M is a transition metal; Xand Xare independently Ror OR; Rand Rare independently selected from optionally-substituted hydrocarbyl groups; Rand Rare independently selected from the group consisting of H, halogen, and an optionally-substituted hydrocarbyl group; and Ris alkyl, aryl, perfluoroalkyl, or perfluoroaryl.

Metallocene compounds having appended Lewis acids and polymerization therewith

Heterophasic copolymers of propylene and an alpha olefin comonomer having a matrix phase and a fill phase, particularly, a heterophasic copolymer having a high fill phase content (greater than or equal to 50%), are provided herein. Polymerization methods and catalyst systems for producing such heterophasic copolymers are also provided.

Heterophasic copolymers and polymerization methods

Growing community of inventors

Humble, TX, United States of America

Matthew S Bedoya