The Boeing Company

Matthew Ryan Dunaj

Tanni Sisco

Fei Cai

Brian Joseph Cobb

Monica Joy Brockway

Todd Christopher Grossaint

Mark William Brown

Michael George Payionk

Justin Ronald Via

An end effector provides one up assembly drilling through mated components, including a panel, by preloading the components. The end effector includes a drill and clamp dispenser for temporarily inserting and removing expansible single-sided clamps at various pre-drilled locations in the panel. In one method, pilot holes are first pre-drilled into mated components, for example an aircraft wing panel and a wing rib or spar; an initial pilot hole location is identified, and an expansible clamp is inserted into a pilot hole adjacent a desired initial fastener hole location. The clamp is torqued, causing its expansion for preloading the wing panel and rib and/or spar components under a predetermined load. The fastener hole is then drilled, the end effector untorques and removes the clamp and identifies a second (and/or next) pilot hole location, and the process is replicated.

One up assembly aircraft panel drilling system

An end effector is provided. The end effector comprises a housing, a movement system within the housing, an inspection system, a collar installation system, and a sealant application system. The housing has an operating window. The movement system comprises at least one of a rotation mechanism or a number of linear slides. The inspection system is associated with the movement system. The collar installation system is associated with the movement system. The sealant application system is associated with the movement system. Activating the movement system positions any of the inspection system, the collar installation system, or the sealant application system in an active position relative to the operating window.

Multifunction end effector

Growing community of inventors

Saint Clair, MI, United States of America

Matthew Ryan Dunaj