Caterpillar Inc.

Matthew Rowan

Anthony T Petrou

James C Weber

Lucas Allen Burger

Austin P Roe

Ashutosh Katari

Steven C Zoz

James A Subatch, Jr

Scott P Coulier

Nikhil Lulla

Timothy Edward McGreevy

An imbedded control system is disclosed for use with an engine having a combustion chamber and an associated piston. The control system may have at least one sensor configured to generate a signal indicative of a combustion process occurring inside the combustion chamber, and a controller in communication with the at least one sensor. The controller may be configured to determine an amount of heat and a pressure generated inside the combustion chamber based on the signal and a combustion model, to determine a heat flux through the piston based on the amount of heat and a heat flux model, and to determine a temperature at a rim of the piston based on the heat flux and a thermal model. The controller may be further configured to track a time at the temperature and the pressure, and to determine a damage count of the piston based on the time.

Control system having piston rim damage counting

A piston for an internal combustion engine includes a piston body forming a crown portion and a skirt portion. The skirt portion includes a bore that receives a pin for connecting the piston to a connecting rod, and the crown portion forms a bowl surrounded by a flat crown surface having an annular shape and disposed along a plane. The bowl and the flat crown surface meet along a circular edge surrounding a rim of the bowl. The piston further includes an annular protrusion disposed within the bowl adjacent the rim. The annular protrusion has a generally convex shape in cross section created by an upper, inwardly extending surface and a lower, inwardly extending surface that meet along a convex apex. The piston further includes an airfoil surface formed in the flat crown surface. The airfoil surface has a convex shape and extends annularly around the rim of the bowl.

Engine piston

A nozzle for a member of a fuel combustion system of an engine includes a hollow nozzle body. The nozzle body includes an outer surface, an inner surface, and an orifice surface. The outer surface defines an outer opening. The inner surface defines an interior chamber and an inner opening. The orifice surface defines an orifice passage extending between, and in communication with, the outer opening and the inner opening. The orifice passage is in communication with the interior chamber via the inner opening. The orifice surface includes a boundary surface and a protrusion. The protrusion projects from the boundary surface radially inwardly into the orifice passage.

Nozzle with contoured orifice surface and method of making same

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Chillicothe, IL, United States of America

Matthew Rowan