915 Labs, Inc.

Matthew Raider

Harold Dail Kimrey, Jr

David Behringer

Li Zhang

Lora Nicolette Spizzirri

John Hirschey

Michele Reeve

Lea Mohr

Jr Kimrey Harold Dail

Moses Alexander Magana

Caleb Samuel Bales

Jr Harold Dail Kimrey

Processes and systems that enhance the heating of packaged foodstuffs and other items in various microwave heating systems are described herein. The foodstuffs may be contained in a package including one or more energy control elements that interact with microwave energy in order to alter the effect that microwave energy has on the foodstuff. These energy control elements can enhance or inhibit microwave energy and a single package may include one or more energy control elements. In some cases, the energy control element may respond differently to different types of microwave energy. As a result, some packages described herein may exhibit different absorption or reflectance characteristics when exposed to microwave energy while being pasteurized or sterilized in a larger-scale microwave heating system than when the package is reheated in an at-home microwave oven prior to consumption or use.

Energy control elements for improved microwave heating of packaged articles

Processes and systems that enhance the heating of packaged foodstuffs and other items in various microwave heating systems are described herein. It has been unexpectedly found that configuring the microwave heating zone of a microwave-assisted pasteurization or sterilization system so that the article carrier, the microwave launchers, and/or the packages have certain relative dimensions may significantly enhance the uniformity of heating of the articles. The result is pasteurized or sterilized articles that exhibit fewer hot and cold spots, a consistent microbial lethality rate, and desirable end properties, such as visual appearance, taste, and texture.

Microwave-assisted sterilization and pasteurization system using synergistic packaging, carrier and launcher configurations

Systems and methods including modular electromagnetic heating systems enable heating of articles using electromagnetic energy. The systems include a primary processing vessel equipped with electromagnetic energy launchers and fluid delivery systems to enable capable of preheating, heating, and cooling of the articles within the primary processing vessel. The primary processing vessel is further configured to be coupled to one or more upstream or downstream vessels such that portions of the preheating and/or heating functionality may instead be performed by the additional vessels. This flexibility enables scaling of the electromagnetic heating system between a relatively small (e.g., lab) scale system and a relatively large (e.g., production) scale system while minimizing capital expenditures and space requirements.

Modular electromagnetic heating system

Carriers suitable for transporting a plurality of articles through a microwave heating zone are provided. Carriers as described herein may include an outer frame and upper and lower support structures vertically spaced from one another to provide a cargo volume into which the articles are loaded. At least a portion of the upper and/or lower support structures may be formed of an electrically conductive material. Additionally, the carrier may include removable article spacing members, such as vertical spacing members and dividers, that can be selectively inserted to adjust the size and/or shaper of the cargo volume. Carriers as described herein may be configured to receive a variety of different articles, including trays and pouches, and the articles may be loaded into the carrier in a nested or overlapping manner.

Arrangement of articles in a carrier for microwave heating

Convey line carrier for microwave heating

Growing community of inventors

Denver, CO, United States of America

Matthew Raider