Intelligrated Headquarters, LLC

Other

Carnegie Mellon University

Matthew R Wicks

Michael L Girtman

Dominic George Clucas

John E Simons

Sriram Pavan Tankasala

Karthikeyan Yuvaraj

Gabriel Goldman

Thomas Michael Ferner

Benjamin E Nilson

Christopher Scott Anderson

Raymond R Neiser

Darius Scott

Brian J Resnick

Jason A Johnson

Grant Repke Jeremiah

Kevin Lawrence Klueber

Sai Prasanth Krishnamoorthy

David Pepley

Katharina Muelling

David E Franklin

D W Wilson Hamilton

Brian E Neville

Feng Zhang

Christopher S Maue

Herman Herman

Jeffrey S Turner

Michael J Roth

Jose Gonzalez-Mora

Abhijit Makhal

Dikshya Swain

Benjamin H Baer

Benjamin Baer

Tim Beilsmith

Jeremy Joseph Adams

Andrew Nicholas Kuntemeier

Ted Clucas

Richard L Kerns

Jose Gonzales-Mora

Michael Girtman

DW Wilson Hamilton

Jeffrey A Turner

Various example embodiments described herein relates, to an item manipulation system that can include a control system and an end effector. The end effector can include a tube defining a channel between a first end and a second end. The tube can include, a flexible suction cup that can be disposed within the channel of the tube. In some examples, the flexible suction cup can engage a surface of the item based on suction force generated through the flexible suction cup. The end effector also includes a linear actuator that can be mechanically coupled to the flexible suction cup. The end effector can be configured to: extend, the flexible suction cup towards the second end of the channel to position at least a portion of the flexible suction cup outside the tube and retract, the flexible suction cup within the channel to position the flexible suction cup within the tube.

Method and system for manipulating articles

Various embodiments illustrated herein disclose an apparatus. The apparatus comprises a rotary put wall having a plurality of totes. The apparatus further comprises a vertical reciprocating conveyor (VRC) placed within the rotary put wall. The internal vertical reciprocating conveyor (VRC) comprises a plurality of chutes to receive one or more items from a robotic device. The internal vertical reciprocating conveyor (VRC) is further configured to be rotatable with respect to the rotary put wall and to convey the one or more items into one tote of the plurality of totes of the rotary put wall.

Robotic order consolidation using modular actuated rotary put-wall

Apparatuses, method and computer program products for automatically performing sorting operations are disclosed herein. An example apparatus may comprise: an array of gripping elements, and at least one processing component configured to: obtain image data corresponding with the plurality of items; identify, from the image data, one or more characteristics of the plurality of items; determine, based at least in part on the one or more characteristics, an ordered sequence corresponding with the plurality of items; and generate a control indication to cause at least one of the gripping elements to perform the sorting operations based at least in part on the ordered sequence.

Methods, apparatuses, and systems for automatically performing sorting operations

A method for controlling a robotic item handler is described. The method includes obtaining first point cloud data related to a first three-dimensional (3D) image and second point cloud data related to a second 3D image, captured by a first sensor device and a second sensor device respectively. Further, the method can include transforming the first point cloud data and the second point cloud data to combined point cloud data that is used as an input to a convolutional neural network, to construct a machine learning model. The machine learning model can output a decision classification indicative of a first probability associated with a first operating mode and a second probability associated with a second operating mode. Furthermore, the method can include operating the robotic item handler according to the first operating mode or the second operating mode based on a comparison of the first probability and the second probability.

Machine learning based decision making for robotic item handling

The apparatus comprises a rotary put wall having a plurality of totes. The apparatus further comprises a vertical reciprocating conveyor (VRC) placed within the rotary put wall. The internal vertical reciprocating conveyor (VRC) comprises a plurality of chutes to receive one or more items from a robotic device. The internal vertical reciprocating conveyor (VRC) is further configured to be rotatable with respect to the rotary put wall and to convey the one or more items into one tote of the plurality of totes of the rotary put wall.

Various example embodiments described herein relate to an item manipulation system including a control system and a robotic arm coupled to the control system. The item manipulation system includes an end effector communicatively coupled to the control system and defines a first end and a second end. The first end of the end effector is rotatably engaged to the robotic arm. The item manipulation system also includes a gripper unit attached to the second end of the end effector. The gripper unit is configured to grip the item. The gripper unit includes at least one flexible suction cup and at least one rigid gripper. Each of the flexible suction cup and the at least one rigid gripper engage a surface of the item based on vacuum suction force generated through the at least one flexible suction cup or the at least one rigid gripper.

The present disclosure relates to a material handling system for manipulating items. The material handling system includes a repositioning system comprising a robotic tool which includes a robotic arm portion and an end effector. The robotic tool is configured to manipulate an item in a first orientation and reorient the item to a second orientation. The material handling system further includes a vision system having one or more sensors positioned within the material handling system. The vision system is configured to generate inputs corresponding to the characteristics of the items. The material handling system may further include a controller executing instructions to cause the material handling system to identify the item in the first orientation, based on the one or more characteristics of the item, initiate, by the repositioning system, picking of the item in the first orientation, and re-orient the item in the second orientation.

Method and system for manipulating items

Various embodiments described herein generally relate to techniques for conveying articles on a conveyor system of a robotic material handling system in a material handling environment. In accordance with an embodiment, the robotic material handling system includes a front portion and a rearward conveyor. The front portion may be expandable to a first configuration and retractable to a second configuration. On detecting a jam on the front portion, the robotic material handling system may actuate expansion of the front portion to the first configuration, and attempt to dislodge the jammed articles by causing one or more of (i) separating the jammed articles by activating one or more of a plurality of zones of the front portion under the jammed articles, and/or (ii) activating one or more of the plurality of zones under the jammed articles in a reverse direction.

Carton unloader tool for jam recovery

A robotic carton unloader for automatic unloading of cartons from a carton pile stacked within a trailer. In various embodiments, a robotic carton unloader may comprise a conveyor system, a manipulator movably attached to an end of a robotic positioner and configured to dislodge one or more cartons from a carton pile; and a frame comprising a bumper configured to be pressed against the carton pile below one or more cartons being dislodged from the carton pile by the manipulator to stabilize the carton pile below the one or more cartons being dislodged; and a shelf configured to catch the one or more cartons dislodged from the carton pile and guide the one or more cartons dislodged from the carton pile onto the conveyor system.

Robotic carton unloader

Various example embodiments described herein relate to a flipper table for manipulating an item from a first orientation to a second orientation. The flipper table includes a body rotatable about an axis. The body includes an end configured to be mechanically attached to an actuation unit. In this regard, upon an actuation of the actuation unit, the body is configured to manipulate the item. The body further defines a top surface configured to support the item positioned thereon. The body also defines at least one tab disposed on the flipper table and configured to extend relative to the top surface. Furthermore, the body of the flipper table defines one or more suction cups disposed on the top surface of the body where the one or more suction cups are configured to engage to a surface of the item positioned on the top surface.

Robotic carton loader or unloader incorporates three-dimensional (3D) and two-dimensional (2D) sensors to detect respectively a 3D point cloud and a 2D image of a carton pile within transportation carrier such as a truck trailer or shipping container. Edge detection is performed using the 3D point cloud, discarding segments that are two small to be part of a product such as a carton. Segments that are too large to correspond to a carton are 2D image processed to detect additional edges. Results from 3D and 2D edge detection are converted in a calibrated 3D space of the material carton loader or unloader to perform one of loading or unloading of the transportation carrier. Image processing can also detect jamming of products sequence from individually controllable zones of a conveyor of the robotic carton loader or unloader for singulated unloading.

3D-2D vision system for robotic carton unloading

A material handling system automatically each picking orders using a put wall. A controller determines whether any of more than one removable intermediate holders in a put wall that are within the reach of a first robotic arm contain one or more articles that are ready for transporting away from the put wall. The controller directs the first robotic arm to: (i) engage the selected removable intermediate holder, (ii) move the selected removable intermediate holder to an empty order container, and (iii) reorient the selected removable intermediate holder to transfer the one or more articles from the selected removable intermediate holder to the empty order container. In one or more embodiments, the articles can be placed in the put wall by conveying donor totes to an each picking robotic arm that places picked articles into an end effector of a second robotic arm.

Robotic put wall

A controller of a robotic material handling system performs a method that conveys articles from a pile within a confined space. One or more articles per operation are robotically moved onto a vertically-positionable nose conveyor surface conveys toward a narrower rearward conveyor. Controller detects a jammed article that is at least partially supported by the nose conveyor and that has failed to fully convey onto the rearward. The controller attempts to dislodge the jammed article by causing at least one of: (i) vertically repositioning the nose conveyor surface; and (ii) activating at least one of the two or more parallel conveyors of the nose conveyor surface to run in a forward direction. After the attempt to dislodge, the controller activates at least one parallel conveyor that is contact with the jammed article in a rearward direction.

Growing community of inventors

St. Charles, MO, United States of America

Matthew R Wicks