Caterpillar Inc.

Matthew R Roth

Brian G McGee

Kevin Patrick Duffy

Gregory G Hafner

Eric Charles Fluga

Jason Jon Rasmussen

Evan Earl Jacobson

Cornelius Nicolae Opris

Michael Lowe

Mark Scaife

Trent J Cleveland

Kurtis M Best

A method is provided for compensating for factors affecting particulate matter accumulation within an aftertreatment element of an engine exhaust system. The method comprises determining rate of change of flow resistance through the aftertreatment element with time. Regeneration is periodically initiated to reduce particulate matter accumulation within the aftertreatment element. Rate of change of flow resistance through the aftertreatment element over time is correlated with at least a model of particulate matter accumulation within the aftertreatment element and a model of regeneration frequency of the aftertreatment element, based on predetermined values for particulate matter accumulation and regeneration frequency. Action, at least including increasing regeneration frequency, is initiated to compensate for an increased rate of particulate matter accumulation in the aftertreatment element.

Method and system for maintaining aftertreatment efficiency

A fuel injection control system and method for delivering multiple fuel injections to a cylinder of an engine during a fuel injection event based upon engine operating conditions, the control system including an electronic controller coupled to an electrically controlled fuel injector, and a plurality of sensors coupled to the controller for inputting certain signals representative of certain engine operating conditions of the engine, the controller being operable to output a fuel injection signal to the fuel injector to deliver a first, a second, and a third fuel shot to the cylinder during a fuel injection event based upon the sensor signals. The controller also delivers each of the multiple fuel injection shots within defined cylinder piston displacement parameters during a particular piston stroke, within defined fuel apportionment limits, and within defined delay limits between each respective fuel shot so as to control exhaust emissions.

Method and apparatus for delivering multiple fuel injections to the cylinder of an internal combustion engine

A method for operating an engine at idle that reduces NOand controls smoke and hydrocarbon emissions. An idle delivery quantity of fuel is determined and divided into a first quantity of fuel and a second quantity of fuel in approximately equal quantities. During a compression stroke of an engine piston, the first quantity of fuel is injected into an engine cylinder. Adjusting at least one of timing and quantity of the injection of the first quantity of fuel reduces, at least in part, NOemissions. At a timing angle of at least thirty degrees after the first quantity of fuel is injected and after the first quantity of fuel has been burned, there is an injection of the second quantity of fuel. Adjusting at least one of timing and quantity of the injection of the second quantity of fuel reduces, at least in part, smoke emissions.

Method of utilizing multiple fuel injections to reduce engine emissions at idle

An apparatus and method transitions fuel delivery between a first injection characteristic shape and a second injection characteristic shape based on engine operating parameters. The apparatus and method may be adapted to control a fuel injection system, and to operate in at least a split injection mode and a boot injection mode, including steps or means for determining whether an acceleration condition exists, and on the basis of such determination, rapidly changing from a split injection mode to a boot injection mode. This may include a fuel injection control system and/or a controller operative to identify an acceleration condition on the basis of at least one sensed acceleration-related engine operating condition, and to rapidly change the fuel injection mode for at least one fuel injector from the split fuel injection mode to the boot fuel injection mode. The fuel injection control system and/or a controller may also be operable to determine a rail pressure, whether the rail pressure is within a predetermined limit, and on that basis, to modify at least one of a main fuel injection signal timing and an anchor fuel injection signal timing such that a resulting multiple fuel injection has a boot injection shape.

Fuel injector with main shot and variable anchor delay

A fuel injection control system and method for delivering multiple fuel injections to a cylinder of an engine during a fuel injection event based upon engine operating conditions, the control system including an electronic controller coupled to an electronically controlled fuel injector, and a plurality of sensors coupled to the controller for inputting certain signals representative of certain engine operating conditions of the engine, the controller being operable to output a fuel injection signal to the fuel injector to deliver a first, a second, and a third fuel shot to the cylinder during a fuel injection event based upon the sensor signals. The controller also delivers each of the multiple fuel injection shots within defined cylinder piston displacement parameters during a particular piston stroke, within defined fuel apportionment limits, and within defined delay limits between each respective fuel shot so as to control exhaust emissions.

A fuel injection control system and method for controlling a fuel injection control system of a direct injection internal combustion engine, capable of issuing a pilot and a main injection during fuel injection into an engine cylinder, determining whether a pilot injection is enabled or disabled for each of the plurality of direct injection devices for each engine operation cycle, and modifying a corresponding main injection timing at least on the basis of the pilot injection determination. The fuel injection control system including at least one direct fuel injection device operable to deliver partitioned separate injections of fuel directly into a combustion chamber of the internal combustion engine. The control system operable on the basis of engine operating parameters to control operation of the at least one direct fuel injection device, and to determine the partitioned separate injections of fuel including a pilot injection fuel quantity, a main injection fuel quantity, an anchor injection fuel quantity, a pilot injection timing and duration, a main injection timing and duration, and an anchor injection timing and duration. The fuel injection control system providing these parameters as fuel injection signal to produce the partitioned separate injections of fuel, the fuel injection signal being determined based on predetermined engine operating parameters and information extracted from at least one look-up map. The fuel injection control system being adapted to determine if a change in engine conditions has occurred, and on the basis of such determination to determine whether the pilot injection is enabled or disabled. The fuel injection control system being further adapted to dynamically modify the main injection timing at least on the basis of the pilot injection determination.

Separate injector main timing maps for use with and without pilot

An apparatus and method for controlling a multi-shot fuel injection signal during certain acceleration and deceleration conditions when a predetermined threshold emissions limit will be exceeded, the apparatus and method including an electronic controller coupled to the electronically controlled fuel injectors of the engine and operable to recognize the certain acceleration or deceleration conditions based upon certain sensed engine performance parameters. The controller is further operable to eliminate or disable one or more fuel shots associated with a multi-shot fuel injection signal to control emissions when the certain acceleration or deceleration conditions are recognized.

Apparatus and method for controlling fuel injection signals during engine acceleration and deceleration

An apparatus and method for controlling fuel injection signals to an engine during a sudden acceleration event. The present apparatus and method includes an electronic controller coupled to the electronically controlled fuel injectors of the engine and operable to recognize a sudden acceleration condition based upon certain sensed conditions associated with the acceleration of the engine. The controller is further operable to increase the pull-in current level and/or the hold-in current level of the fuel injection signals to improve fuel injector performance, fuel consumption, and emissions when a sudden acceleration event is recognized. Shortening the duration of the fuel shots associated with the fuel injection signal helps offset additional electrical power requirements associated with the higher current levels.

Growing community of inventors

Metamora, IL, United States of America

Matthew R Roth