Tesla, Inc.

Tesla Motors, Inc.

Matthew Lee Brown

Franz Von Holzhausen

Peter Dore Rawlinson

Alan Paul Clarke

David Lemire

Nicholas John Sampson

Michael James Eckert

Axel Boris Vollmer

Eric Orlando Gaffoglio

Samuel Milan Poznanovich, Ii

A battery pack lift system includes: a frame having nutrunners mounted thereon according to a battery pack fastener pattern for a vehicle; a lift configured to raise and lower the frame with regard to the vehicle; a first air bearing positioned between the frame and the lift, the first air bearing configured to allow relative movement between the frame and the lift; and a second air bearing positioned on the frame, the second air bearing configured to allow relative movement between a battery pack and the frame.

Battery swapping system and techniques

A system for exchanging an electrical energy storage system (EESS) of an electric vehicle includes. An EESS station is configured to position an electric vehicle in x and y directions. A vehicle lift raises the electric vehicle to a predetermined height. An EESS lift supports and lowers the EESS and replaces the EESS with a differing EESS. The vehicle lift may be an inboard lift and the EESS lift may be an outboard lift. The system may also include one or more rollers configured to guide the electric vehicle. The system may include a horizontal door having at least one tube positioned thereon for guiding the electric vehicle and/or at least one vehicle chock for positioning the electric vehicle in at least one of the x and y directions. The vehicle lift may include lifting arms to engage jack pads of the electric vehicle.

A method of exchanging an electrical energy storage system (EESS) in an electric vehicle includes: positioning an electric vehicle in x and y directions on an EESS exchange station; after positioning, raising the electric vehicle to a predetermined height using a first lift; after raising the electric vehicle, raising an EESS lift toward the electric vehicle until the EESS lift is correctly positioned relative to a first EESS; after raising the EESS lift, removing fasteners that secure a first EESS to the electric vehicle; placing an EESS conveyor underneath the EESS lift; after placing the EESS conveyor, lowering the first EESS onto the EESS conveyor using the EESS lift; after lowering the first EESS, removing the first EESS and instead placing a second EESS underneath the electric vehicle; after placing the second EESS underneath the electric vehicle, raising the second EESS toward the electric vehicle using the EESS lift until the second EESS is correctly positioned relative to the electric vehicle; after raising the second EESS, fastening the second EESS onto the electric vehicle; and after fastening the second EESS, lowering the electric vehicle using the vehicle lift.

A control system for use with a vehicle's dual hinged door assembly is provided, the control system including a door switch, upper and lower door portions, primary and secondary door drive systems and a controller. The upper door portion pivots about a primary axis formed by its juncture with a structural member in the roof while the lower door portion pivots about a secondary axis formed by its juncture with the upper door portion. Primary and secondary drive systems provide independent powered motion of the upper and lower door portions. The controller monitors door switch activation and determines whether activation corresponds to a door open or door closed command; performs preset door opening and closing sequences using the drive systems; and modifies the preset door opening and closing sequences based on data from proximity sensors, pinch sensors, latch sensors, drive system motor speed and the current draw by the drive systems.

Control system for use with a dual hinged vehicle door

A dual hinged door assembly for a vehicle is provided, the assembly including an upper door portion and a lower door portion. The upper door portion, which may include a window, pivots about a primary axis formed by its juncture with a structural member in the roof. The lower door portion, which may include a window, pivots about a secondary axis formed by its juncture with the upper door portion. Primary and secondary drive systems may be used to provide independent powered motion of the upper and lower door portions. Each drive system may include a powered strut, e.g., a hydraulic strut, and a non-powered strut, e.g., a gas strut.

Dual hinged vehicle door

A method of controlling the operation of a vehicle's dual hinged door assembly is provided, where the dual hinged door assembly includes a first door portion hingeably coupled to a structural member within the vehicle's roof such that it pivots about a primary axis formed by its juncture with the structural roof member, a second door portion hingeably coupled to the first door portion such that it pivots about a secondary axis formed by its juncture with the first door portion, a primary drive system providing powered motion for the first door portion about the primary axis, a secondary drive system providing powered motion for the second door portion about the secondary axis, and a controller coupled to the drive systems that provides independent motion control of the first and second door portions via the primary and secondary drive systems.

Growing community of inventors

Redondo Beach, CA, United States of America

Matthew Lee Brown