Milwaukee Electric Tool Corporation

Techtronic Power Tools Technology Limited

Matthew J Mergener

Burtrom Lee Stampfl

Stephen Matson

Matthew P Wycklendt

Cole A Conrad

Alex Huber

Timothy Ryan Obermann

Christian Coulis

Thomas G Simeone

Brandon L Verbrugge

John Stanley Dey, Iv

Jeffrey M Brozek

Mark Alan Kubale

Andrew T Beyerl

Scott Robert Fischer

Paul Rossetto

Jeffrey Charles Hessenberger

Robert R Hollis

William E Check

Michael Monteleone

Dennis J Grzybowski

Michael Kolden

Samuel Sheeks

Scott David Schneider

Troy Charles Thorson

Jason Isaacs

Josh Schermerhorn

Jacob Paul Schneider

Jeffrey Scott Holly

Keith Boulanger

Lance D Lamont

Nancy Uehlein-Proctor

Daniel Robert Ertl

Toby J Lichtensteiger

Wing Fung Yip

Todd C Hunkins

Kevin L Glasgow

John S Scott

Scott D Bublitz

Wade F Burch

Jeremy R Ebner

Ryan B Jipp

Evans H Nguyen

Carl B Westerby

John W Thiele

Trent Sheffield

Nicholas Konetzke

Christian Funda

Steven W Hyma

Gareth J Mueckl

Jonathan A Zick

Steven N Winkel

Cameron R Schulz

Scott W Anderson

Jacob N Zimmerman

Kyle J Radovich

Kyle C Fassbender

Matthew R Polakowski

Donald J Truettner

Benjamin Oliver Ryan Cabot

David S Holbrook

Todd M Gehring

Samantha L Billetdeaux

James V Curtin

Zachary P Haas

William W Strohfeldt

Jay J Rosenbecker

Gary D Meyer

Scott D Eisenhardt

Christopher P Adams

Mark Huggins

Richard H Jungmann

Michael W Phillips

Brent N Gregorich

Corey J Dickert

David A Selby

Jason Porter Whitmire

Daniel J Alberti

Umesh Rajani

Seyed Ahmad Hamidi

Kenneth Jordan

John Sara, Iii

Matthew P Wychlendt

Nancy Uehlein-Procter

Seyed A Hamidi

A battery pack, an electrical combination and a method of operating a battery pack. The battery pack may include a housing; a plurality of battery cells supported by the housing; a plurality of terminals including a positive power terminal, a negative power terminal, and a low power terminal; a low power circuit connecting the plurality of battery cells to the low power terminal and the negative terminal to output a first voltage; and a power circuit connecting the plurality of battery cells to the positive power terminal and the negative terminal to output a second voltage, the second voltage being greater than the first voltage. A terminal block for one of a battery pack and an electrical device may include a terminal with a terminal blade, and a terminal support portion.

Terminal configuration for a battery pack

A cordless, hand-held power tool, such as a hammer drill/driver, a drill/driver, an impact driver, an impact wrench, etc., that includes a brushless direct current ('BLDC') motor. Each of the hand-held power tool includes a removable and rechargeable battery pack, electronics, and a BLDC motor that have been designed and balanced to produce a high-performance-capable (e.g., high-power, high-current, high-torque) hand-held power tool. The hand-held power tool is capable of delivering high instantaneous (i.e., short duration) current to the BLDC motor for short-duration high power operation and high continuous (i.e., long duration) current to the BLDC motor for long duration high power operation. Additionally, the short and long duration power is capable of being provided in a smaller (in size) and lighter (in weight).

High-power cordless, hand-held power tool including a brushless direct current motor

Systems and methods for configuring, with an external device, a power distribution box having priority disconnects. The power distribution box includes a housing portion and a base portion elevating the housing portion. The power distribution box receives power from an external power source and distributes the power to a plurality of alternating current (AC) output receptacles. The power distribution box further includes an antenna and a power disconnect controller coupled to the antenna to communicate with and be configured by an external device, such as a smart phone, tablet, or laptop computer. Using the external device, a user can configure the priority level and mode of the AC output receptacles. In the case of high current, the power distribution box will disconnect receptacles in accordance with the priority level and mode configuration provided by the external device.

Externally configurable worksite power distribution box

A cordless, hand-held power tool, such as a hammer drill/driver, an impact driver, an impact wrench, etc., that includes a brushless direct current ('BLDC') motor. Each of the hand-held power tool includes a removable and rechargeable battery pack, electronics, and a BLDC motor that have been designed and balanced to produce high-performance-capable (e.g., high-power, high-current, high-torque) hand-held power tool. The hand-held power tool is capable of delivering high instantaneous (i.e., short duration) current to the BLDC motor for short-duration high power operation and high continuous (i.e., long duration) current to the BLDC motor for long duration high power operation. Additionally, the short and long duration power is capable of being provided in a smaller (in size) and lighter (in weight) power tool.

A method for communicating between motorized power tools includes establishing, using a physical interface of a first power tool, a wireless radio link between the first power tool and a second power tool. The first power tool has a first motor and the second power tool has a second motor. A signal is received over the wireless radio link, via the physical interface, at the first power tool from the second power tool using a first wireless communication protocol. The signal includes an identifier. The second power tool is verified as authorized to send the signal to the first power tool based on the identifier. A tool component of the first power tool is controlled responsive to the signal.

Universal protocol for power tools

A programmable power tool and method and systems of programming a power tool using wireless communication. An external device having a processor and a transceiver establishes a communication link with the power tool. The external device receives, with the transceiver, a first mode profile stored on the power tool. The first mode profile is defined by a profile type and a first value associated with a parameter for executing the profile type. The external device displays a control screen including the profile type and the parameter at the first value, and receives a user input. The external device generates, in response to the user input, a second mode profile by modifying the parameter to be at a second value. The external device transmits, with the transceiver, the second mode profile to the power tool.

User interface for tool configuration and data capture

A power tool having multiple wireless communication states and a method of wirelessly communicating by a power tool. The power tool includes a motor, a battery pack interface that selectively receives a battery pack, a backup power source, and a wireless communication controller coupled to the backup power source and the battery pack interface. The wireless communication controller operates in a connectable state when coupled to a battery pack and transmits tool operational data to the external device and receives tool configuration data from the external device. The wireless communication controller operates in an advertisement state when the wireless communication controller is coupled to and powered by the backup power source. In the advertisement state, the wireless communication controller is configured to transmit the unique tool identifier. The external device may also display an indication of the communication state of the power tool.

Power tool and method for wireless communication

Systems and methods for reducing vibration in power tool. One system includes a power tool that includes a housing and a motor. The power tool further includes a magnetically susceptible fluid located within the housing. The power tool further includes an inductor configured to introduce a magnetic field to the magnetically susceptible fluid. The power tool further includes a sensor configured to indicate an amount of vibration experienced by the power tool. The power tool further includes an electronic processor coupled to the sensor and to the inductor. The electronic processor is configured to receive a user-selected sensitivity level for vibration control, to receive an input signal from the sensor indicating the amount of vibration, to generate a control signal based on the input signal, and to provide the control signal to the inductor to control the magnetic field.

Vibration reduction system and method for power tools

A power tool and method for recording and playing back a motor parameter. The power tool includes a housing, a motor, a trigger, and a controller. The trigger outputs an activation signal based on a user input. The controller receives a user mode selection signal indicating a selected mode. The controller enters the recording mode when the user mode selection indicates the recording mode, and records a motor parameter to generate a recorded motor parameter. The recorded motor parameter covers a first time period in which motor is operating in response to depression of the trigger, a second time period in which motor is inactive in response to release of the trigger, and a third time period in which motor is operating in response to another depression of the trigger. In the playback mode, the controller operates the motor based on the recorded motor parameter upon receiving the activation signal.

Power tool operation recording and playback

A power tool communication system including an external device including a first controller configured to transmit, via wireless communication to a power tool, configuration data including a work light duration parameter value and a work light brightness parameter value. The power tool includes a housing, a brushless direct current (DC) motor, a trigger, a work light, a wireless communication circuit configured to wirelessly communicate with the external device to receive the configuration data, and a second controller configured to control a work light duration of the work light based on the work light duration parameter value, and control a work light brightness of the work light based on the work light brightness parameter value.

Power tool communication system

A transducer assembly for use in a power tool including a housing, a motor, an output shaft that drives a workpiece about a central axis, and a transmission. The transducer assembly includes a transducer positioned between the motor and the transmission. The transducer including an inner hub being rotationally affixed to the housing, an outer rim affixed to a rotatable component of the transmission, a plurality of webs extending radially outward from the inner hub to the outer rim, and a sensor affixed to each of the webs for detecting strain of each of the webs in response to a reaction torque applied to the transmission from the output shaft. A width of each of the webs gradually tapers from at least one of the outer rim or the inner hub toward a midpoint of each of the webs in a direction perpendicular to the central axis.

Precision torque screwdriver

A power tool and methods are provided for detecting objects (e.g., flesh or other materials) in the operating path of a power tool's output component (e.g., saw blade or drill bit). An object detection sensor in the power tool generates an output signal indicative of a type of material detected in the operating path of the power tool. A power tool controller receives the object detection sensor output and determines when a material in the operating path of the power tool changes. The controller changes operation of a motor of the power tool (e.g., increasing or decreasing speed or stopping the motor) in response to the detected material change. The object detection sensor may include, for example, an RF sensor, a capacitive sensor, a camera, a conductivity probe, or an ultrasound probe.

Power tool having object detection

A power tool and method of detecting impacts of a power tool that includes a motor driving a hammer to impact an anvil. A motor control unit is configured to determine a motor characteristic indicative of a speed of the motor. When the motor characteristic indicates that the speed of the motor is below a speed threshold, the motor control unit employs an acceleration-based technique to detect a first impact based on a change in motor acceleration and generate a first impact indication in response to detecting the first impact. When the motor characteristic indicates that the speed is above the speed threshold, the motor control unit employs a time-based technique to detect a second impact based on an elapsed time and generates a second impact indication in response to detecting the second impact.

Adaptive impact blow detection

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Mequon, WI, United States of America

Matthew J Mergener