Gm Global Technolgoy Operations, Inc.

Matthew C Kirklin

Alan B Martin

William Henry Pettit

Charles E Freese, V

Margarita M Mann

Joseph D Rainville

Bruce Jeffrey Clingerman

Abdullah Basar Alp

Akbar Chowdhury

Matthew K Hortop

John P Salvador

Gary M Robb

Sergio E Garcia

Daniel I Harris

Sebastian Lienkamp

Victor W Logan

Seth E Lerner

Aaron R Rogahn

Joseph A Berg

Joseph Nicholas Lovria

Jun Cai

Dongmei Chen

Prem Menon

Joseph C Gerzseny

Kristian M Whitehouse

Biju Edamana

David G Trelly

Daniel W Smith

A fuel cell system includes a fuel cell generator, a rechargeable energy storage circuit, an auxiliary load, a converter circuit, and a switch circuit. The fuel cell generator is operable to generate electrical power in a stack output signal. The auxiliary load is powered by the rechargeable energy storage circuit while in a first mode, and powered by a local signal while in a second mode. The converter circuit is operable to convert the stack output signal into a plurality of recharge signals while in the first mode and in the second mode, and convert the stack output signal into the local signal while in the second mode. The switch circuit is operable switch the plurality of recharge signals to one or more electric vehicles, and switch the local signal to the auxiliary load while in the second mode.

System for charging a battery electric vehicle or a plugin hybrid vehicle using a fuel cell

A distribution method and system for a plurality of fuel cell systems (FCSs) configured to provide electrical energy. The distribution being configured for determining a demand of a load for the electrical energy and correspondingly implementing a powering operation. The powering operation executing a startup operation according to a startup order specified for one or more secondary FCSs of the FCSs. The powering operation including individually performing the startup operations for each of the secondary FCSs according to the startup order, and while each of the second FCSs are performing the startup operation, controlling another one or more of the FCSs to mask a power variance associated therewith.

Fuel cell system having dynamic power distribution

A system for matching a plurality of electrically powered vehicles to a plurality of available mobile chargers includes a computerized server device programmed to monitor optimization inputs related to the plurality of available mobile chargers, monitor optimization inputs related to the plurality of electrically powered vehicles operated by a plurality of customers, determine a lowest-cost-based ranked listing of matched charger and vehicle pairings for each of the plurality of customers based upon the optimization inputs related to the plurality of available chargers and the optimization inputs related to the plurality of the electrically powered vehicles, present the ranked listing of matched charger and vehicle pairings to each of the customers, monitor selection by each of the plurality of customers of a desired charger for the customer from the ranked listing, and direct each of the plurality of customers to the desired charger for the customer.

Mobile direct current fast charger customer-vehicle-station matching system

Presented are mobile charging stations for recharging electrified vehicles, methods for making/using such mobile charging stations, and parking facilities equipped with such mobile charging stations. A mobile charging station includes a frame with drive wheels and a prime mover operable to drive the wheels to propel the charging station. A hydrogen storage container and fuel cell are mounted to the frame. The fuel cell oxidizes hydrogen received from the storage container to generate electrical current. An electrical coupling mechanism connects the fuel cell to a battery pack of an electric-drive vehicle. A resident or remote controller is programmed to receive charge requests to recharge vehicles, and responsively determines path plan data for the mobile charging station. The controller commands the prime mover to propel the mobile charging station from the charger's origin to a charger destination, and enables the fuel cell to transmit electrical current to the vehicle.

Mobile charging stations with fuel-cell generators for electric-drive vehicles

A system for managing heat in a mobile charger configured to provide power to an electric vehicle includes the mobile charger. The mobile charger includes a fuel cell stack, a heat reservoir, and a liquid coolant system including one or more liquid coolant loops configured to transfer heat between the fuel cell stack and the heat reservoir. The mobile charger further includes a computerized processor which is programmed to selectively control the liquid coolant system in one of a plurality of a thermal management modes configured to selectively remove heat from the fuel cell stack and provide heat to the fuel cell stack.

Mobile fuel cell direct current fast charger and portable power supply thermal integration

Presented are mobile charging stations for recharging electrified vehicles, methods for making/using such mobile charging stations, and parking facilities equipped with such mobile charging stations. A mobile charging station includes a frame with multiple drive wheels and a prime mover operable to drive the wheels to propel the charging station. A hydrogen storage container and fuel cell are mounted to the frame. The fuel cell oxidizes hydrogen received from the storage container to generate electrical current. An electrical coupling mechanism connects the fuel cell to a traction battery pack of an electric-drive vehicle. A resident or remote controller is programmed to receive charge requests to recharge vehicles, and responsively determines path plan data for the mobile charging station. The controller commands the prime mover to propel the mobile charging station from the charger's origin to a charger destination, and enables the fuel cell to transmit electrical current to the vehicle.

A mobile fuel cell system includes a fuel cell generator generating a stack output signal. Multiple boost converter circuits converting the stack output signal into multiple recharge signals while in a first mode. A boost converter circuit converting the stack output signal into a local signal while in a second mode. Multiple charging handles connectable to multiple electric vehicles. A switch circuit presenting the recharge signals to the charging handles, remove the recharge signals from the charging handles and present the local signal while in the second mode. An auxiliary load may be connected to the fuel cell generator and the switch circuit. A rechargeable energy storage circuit powers the auxiliary load while in the first mode and stores energy received in the local signal while in the second mode. The auxiliary load is powered with the local signal while in the second mode.

System for charging a battery electric vehicle or a plugin hybrid vehicle using a mobile fuel cell

A fuel cell voltage recovery system includes a fuel cell stack having a fuel cell stack voltage between fuel cell stack terminals which is at a first voltage during normal fuel cell operation. The system also includes a high voltage electrical system operating at a first DC operating voltage that is generally higher than the first voltage of the fuel cell stack. A boost converter in electrical connection with the fuel cell stack and the high voltage electrical system operates in a normal control mode to transfer electrical power from the fuel cell stack to the high voltage electrical system through regulation and control of average stack output current (boost input current) during normal fuel cell operation. The boost converter can also operate in a voltage control mode to lower the fuel cell stack voltage to a second voltage that is lower than the first voltage. A FCS controller controls the operation of the boost converter.

Stack voltage control for recovery mode using boost converter

A fuel cell system is provided that includes a fuel cell stack and an air compressor in communication with a cathode inlet, a hydrogen source in communication with an anode inlet, and a start-up battery adapted to power the air compressor. The start-up battery is at least one of a low-voltage battery and a high-voltage battery. A pressure sensor is in communication with the air compressor and adapted to measure a compressor outlet pressure. A power conversion module is in electrical communication with the start-up battery and the air compressor. A controller is in communication with the power conversion module and adapted to set an air compressor speed based on an available electrical energy. A closed-loop method of operating the fuel cell system at start-up is also provided, wherein an anode purge is scheduled based on an air flow rate calculated from the compressor outlet pressure and the actual speed.

Closed-loop method for fuel cell system start-up with low voltage source

A fuel cell system is provided that includes a fuel cell stack and an air compressor in communication with a cathode inlet, a hydrogen source in communication with an anode inlet, and a start-up battery adapted to power the air compressor. The start-up battery is at least one of a low-voltage battery and a high-voltage battery. A power conversion module is in electrical communication with the start-up battery and the air compressor. The power conversion module is adapted to boost a voltage of the start-up battery as desired and power the air compressor at start-up. A controller is in communication with the power conversion module and is adapted to set an air compressor speed based on an available electrical energy. An open-loop method of operating the fuel cell system at start-up is also provided, wherein an anode purge is scheduled based on the available electrical energy from the battery.

Open-loop system and method for fuel cell stack start-up with low-voltage source

A fuel cell system is disclosed that employs a thermal sensor for measuring an amount of heat generated in the fuel cell system, wherein a sensor signal from the thermal sensor is used to adjust operation of the fuel cell system when the fuel cell system is operating outside of desired thermal operating conditions.

Fuel cell system and method of operating the system outside of desired thermal operating conditions

A method for controlling relative humidity (RH) of a cathode side of a fuel cell stack in a fuel cell system that includes an RH sensor on a cathode inlet line for providing an RH signal indicative of the RH of cathode inlet air. If the RH sensor is providing a valid RH signal, the RH signal is calculated as an RH average of the cathode inlet air. When the RH sensor is not providing a valid RH signal, the calculated RH average is utilized to control the cathode inlet air RH. If the RH sensor is not providing a valid signal during start-up, then the stack power is temporarily set at an optimum level for a known cathode inlet air RH.

Stack cathode inlet RH (relative humidity) control without RH sensing device feedback

A method for increasing the temperature of a cooling fluid used to control the temperature of a fuel cell stack at a system freeze start-up. The method includes determining that the cooling fluid is frozen or nearly frozen, and if so, deactivating excessive power draw on the fuel cell stack to minimize stack waste heat and activating a cooling fluid heater to heat the cooling fluid. Once it is determined that the cooling fluid is not frozen or is flowing, then the method initiates a normal system start-up.

Method to thaw frozen coolant in a fuel cell system

A method for controlling cathode air flow at system start-up by controlling a stack by-pass valve. The method includes determining a concentration of hydrogen in a cathode side of the fuel cell stack. The method also includes determining a volumetric flow rate through a cathode compressor, determining a volumetric flow rate through the cathode side and determining a fraction of volumetric flow rate through the cathode side to the total flow through the compressor. The method determines a modeled hydrogen outlet concentration from the fuel cell stack based on the volumetric flow rate through the compressor, the fraction of volumetric flow rate through the compressor to the total flow through the compressor and the concentration of hydrogen in the cathode side. The method uses a desired fraction of volumetric flow rate through the cathode side and the total flow through the compressor to determine the position of the by-pass valve.

Optimized cathode fill strategy for fuel cell

A fuel cell system having an adaptable compressor map and method for optimizing the adaptable compressor map is provided. The method includes the steps of establishing an initial operating setpoint for an air compressor based on the adaptable compressor map; monitoring a surge indicator; adjusting the adaptable compressor map based on the monitored surge indicator; determining a desired operating setpoint based on the adjusted adaptable compressor map; and establishing an adapted operating setpoint for the air compressor based on the adaptable compressor map following the adjustment thereof. The steps are repeated until the adaptable compressor map for the air compressor is optimized.

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Pittsford, NY, United States of America

Matthew C Kirklin