Ford Global Technolgoies, LLC

Ford Motor Company Limited

Matt W Roosen

David Brian Glickman

Scott Stinson

Andre Jurkiewicz

Sandip Patel

Justin Carroll

David Paul Villescas

Matthew William Maier

Bradly Gilmour

Stephen Kenneth Helwig

Albert S Ekladyous

David A Brown

Diane Marie LaHaie

Simon Howard Curwood

Joshua Magill

Brian Carroll

Ken Alan Ward

A headlight assembly for assembly adjacent at least one skin component of a vehicle includes a housing supporting at least one light and a lens attached to the housing. The lens includes at least one attribute for engaging the at least one skin component. The attribute may be a pin or an aperture formed in the lens which may extend a distance from a surface of the lens for guiding the skin component. The skin component may be a grille and the attribute may restrict movement of the headlight assembly relative the grille in a Y-axis direction forming a margin therebetween. The attribute may be a channel including a bracket for guiding the skin component, for instance, a facia into the channel. The attribute may be a cavity formed in the lens for receiving an overlapping portion of the skin component, for example, a grille.

Loose layered build components and vehicle front end assembly strategy

A subassembly for a vehicle front end includes a grille, a housing supporting at least one light, and a lens attached to said housing. The lens has at least one attribute for engaging said grille. The grille may include at least one extension and the at least one attribute has a shape corresponding with the extension. The at least one attribute may further restrict movement of said lens relative said grille in a Y-axis direction. This ensures consistent margins or gap widths therebetween. The at least one attribute may include an aperture, or a cavity formed in said lens for receiving the extension. The at least one extension may include an overlapping portion of said grille, and the at least one extension may be a loop overlapping at least a portion of said lens.

A method of assembling vehicle front end components to a vehicle front end includes the steps of attaching at least one non-skin component to the body, supporting a first skin component using at least one of the at least one non-skin component such that the first skin component is moveable relative the at least one non-skin component, joining a second skin component to the first skin component such that the first skin component and the second skin component are fixed relative one another and moveable relative the at least one non-skin component, and restricting movement of the second skin component relative the at least one non-skin component.

A headlamp aiming method for a vehicle includes measuring, by a height measurement instrument, at least two reference heights of at least two reference areas along a body of the vehicle. The height measurement instrument is positioned external of the vehicle, and one of the at least two reference heights is indicative of a height of a headlamp of the vehicle. The method further includes determining a vehicle pitch and a headlamp height variation of the vehicle based on the measured reference heights, calculating a modified headlamp position based on the vehicle pitch, the headlamp height variation, and a standard headlamp position, and aiming a headlamp of the vehicle based on the modified headlamp position.

System and method for aiming a vehicular headlamp

A vehicle headlamp includes a housing, at least one lamp located in the housing, at least one beam alignment light source positioned in the housing and configured to project an image to aid in alignment of the at least one lamp, and at least one beam alignment mechanism operably coupled to the housing and configured to adjust the direction of light from the at least one lamp based on an image projected by the beam alignment light source.

Vehicle headlamp with laser for alignment of projected beam pattern, and method

Growing community of inventors

Memphis, MI, United States of America

Matt W Roosen