Autoliv Asp, Incorporated

Matt Cox

Bradley W Smith

David W Parkinson

Kirk H Rasmussen

Terry Alan Wheelwright

Louis A Mueller

Dario G Brisighella, Jr

Nathaniel Lee Gerlach

Kelly Ellis

An inflator assembly arranged in an airbag system for use in a vehicle includes an elongated inflator with at least one mounting stud for mounting the inflator assembly in the vehicle and a gas deflector having a back plate and a front cover with at least one opening to diffuse gas generated from the inflator. The front cover is slid on the back plate along a longitudinal axis of the inflator such that the front cover is slidably engaged with the back plate to enclose a portion of the inflator. Further, the front cover and the back plate are securely engaged with each other by a crimp process to prevent opening or deforming of the gas deflector.

Airbag inflator assembly

The present invention provides an airbag inflator assembled, in part, using ultrasonic welding. The inflator includes a housing adapted to receive an initiator assembly and an adaptor socket to connect the inflator to the electronic systems of the vehicle. The initiator and the adaptor socket are welded together at a point of interface through the housing of the inflator using an ultrasound welding process. Joint seals are provided that allow the production of a gas-tight seal upon completion of assembly of the airbag inflator.

Ultrasonic welded initiator and connector socket

Growing community of inventors

Centerville, UT, United States of America

Matt Cox