Kobe Steel, Ltd.

Kabushiki Kaisha Kobe Seiko Sho

Masatoshi Hida

Toshihiko Nishimura

Shuo Huang

Tatsuya Fujii

Shinji Sato

Takemasa Yamasaki

Takeshi Yamada

Kenji Sadahiro

Hyunseung Kim

Toshiyuki Izumi

Eisuke Kurosawa

Koji Kawakami

Susumu Hara

Fumiaki Sawakawa

A method for manufacturing an additively-manufactured object, in which a plurality of weld beads obtained by melting and solidifying a filler metal are deposited on a base portion to build a built-up object, includes: a support bead forming step of forming a support bead on the base portion; and a depositing step of depositing a weld bead on the support bead. When the support bead is formed to be inclined from a vertical direction in the support bead forming step, a ratio H/W of a height H to a width W of the support bead is set to 0.35 or more.

Manufacturing method for additive manufactured article and additive manufactured article

In preparing a built-up object by depositing beads, in a step of dividing into the bead model, a trapezoidal bead model a cross section of which is a trapezoidal shape is applied to a position where the bead is formed in a portion not adjacent to an existing bead, and a parallelogram bead model a cross section of which is a parallelogram is applied to a position where the bead is formed adjacent to a bead that is already formed, in the parallelogram bead model opposite sides in the deposition direction of the bead being parallel to each other, and opposite sides in the bead arrangement direction being parallel to a side of another bead mode that is adjacent.

Additive manufacturing method, additive manufacturing device, and controller

A multi-joint-robot linear-member-shape simulator receives a position of at least one via point via which the linear member extends between a start-point position and an end-point position, an initial position of an adjustment via point that adjusts a length of the linear member, and an adjustment parameter of the adjustment via point, and repeatedly executes shape control for determining the shape of the linear member and a length adjustment for determining the length of the linear member when the linear member has the determined shape by using the input position of the via point and the input initial position of the adjustment via point as an initial value until a difference between an actual length of the linear member and the determined length thereof becomes smaller than or equal to a permissible value. When the shape control is to be executed, the adjustment parameter is changed.

Multi-joint-robot linear-member-shape simulator, multi-joint-robot linear-member-shape simulation method, and multi-joint-robot linear-member-shape simulation program

A robot slider position setting device sets a position of a robot slider that moves while being loaded with a robot that performs predetermined work on a workpiece by using a tool provided at a distal end of the robot. The robot slider position setting device includes an interference-region-information storage unit that stores interference region information indicating an interference region with which the robot interferes in a predetermined ambient environment, an approaching-direction determination unit that determines a direction of an arm of the robot as an arm approaching direction such that the direction does not overlap the interference region by fixing a wrist rotation center of the robot in a state where the tool is in an orientation according to a predetermined working position, and a position determination unit that determines the position of the robot slider based on the arm approaching direction determined by the approaching-direction determination unit.

Robot slider position setting device, robot slider position setting method, and robot slider position setting program

An excess metal amount setting method includes: a thermal shrinkage prediction step of predicting a thermal shrinkage amount in the deposited body after manufacturing; a thermal shrinkage modifying step of obtaining a thermal deformation modifying profile by expanding a target profile according to the thermal shrinkage amount; a release strain prediction step of predicting an elastic deformation amount due to release strain of the deposited body after machining; an elastic deformation modifying step of obtaining an elastic deformation modifying profile by deforming the thermal deformation modifying profile according to the elastic deformation amount in a direction opposite to a deformation direction due to the release strain; and an excess metal amount setting step of adjusting an outer edge shape of the deposited body so that an excess metal amount from the elastic deformation modifying profile to an outer edge of the deposited body falls within a predetermined reference range.

Method for setting excess thickness, device for setting excess thickness, method for producing shaped object, and program

A method for manufacturing an additively-manufactured object, includes: an additively-manufacturing step of building a layered body by depositing a weld bead obtained by melting and solidifying a filler metal, the layered body having an opening along a forming direction of the weld bead and an internal space surrounded by the weld bead; and a closing step of forming a closing wall portion connecting an edge portion of the opening with the weld bead for closing. In the additively-manufacturing step, the opening is formed with a width dimension larger than a bead width of the weld bead, and in the closing step, the closing wall portion having a width dimension larger than the bead width is formed by the weld bead to close the opening.

Method for manufacturing laminated molding, and laminated molding

A building time for building an additively-manufactured object is calculated on the basis of the inter-pass time and the welding pass time and is compared with a preset upper limit value, and welding conditions in a depositing plan are repeatedly modified until the building time is equal to or less than the upper limit value. Alternatively, corrections are repeatedly performed until the shape difference between a building shape of built-up object shape data relating to the additively-manufactured object created on the basis of the inter-pass time and the inter-pass temperature, and a building shape of three-dimensional shape data, is smaller than a near net value.

Lamination planning method for laminate molded object, and laminate molded object manufacturing method and manufacturing device

Provided is a setting assistance device capable of informing that which welding condition should be corrected with a value as the limit in order to achieve the target quality. In a setting assistance device () of a welding condition which is a condition in welding, an input receiving unit () accepts designation of the target quality in welding, and a welding condition information output unit () outputs an item of a welding condition to be corrected to achieve the target quality, and limit information indicating a limit of a value which can be taken by the item of the welding condition to achieve the target quality, in accordance with the acceptance of the designation of the target quality by the input receiving unit ().

Setting assistance device, setting assistance method, and program

In an interference evaluation device, an axis value obtaining unit obtains posture information indicating a posture to be taken by a welding robot, on the basis of teaching information for teaching an operation to the welding robot. A reference point calculation unit, an extension direction calculation unit, and an evaluation value setting unit generate evaluation information indicating a degree of bend of a torch cable, which is caused by the torch cable contacting an arm of the welding robot, by using the posture information obtained by the axis value obtaining unit. The torch cable is included in a welding tool attached to an end of the arm and extending in a direction away from a welding torch of the welding tool. An evaluation value output unit outputs the evaluation information generated by the reference point calculation unit, the extension direction calculation unit, and the evaluation value setting unit.

Torch cable interference evaluation information output device for welding robot, evaluation information output method, and program

A welding and processing condition setting system includes an input device, a display device, a control device, and a database. The input device receives a retrieving operation of at least processing condition information input by an operator. The control device is configured to extract a processing condition parameter of the processing condition information from at least one of master condition data and user condition data according to the retrieving operation, extract a welding condition parameter of welding condition information corresponding to the extracted processing condition parameter from at least one of the master condition data and the user condition data, and calculate an evaluation item which is a result obtained by evaluating at least one of a welding amount and a working efficiency in the extracted welding condition parameters. The display device displays at least one parameter of the welding condition parameters, and the evaluation item.

Welding and construction condition setting system, welding robot system, welding and construction condition setting method, and welding and construction condition setting program

A welding condition generating method in flat position welding is a method for determining welding conditions for welding in a single V groove, a single bevel groove, or a fillet groove in a flat position using a welding robot. The method includes preparing conditions A and B, each including a plurality of different parameters used in calculation for determining the welding conditions; and generating the welding conditions by combining parameters included in the conditions A and B. The condition A includes at least one of the following parameters: a joint shape, a groove shape, a groove angle, a gap width, and the presence or absence of backing. The condition B includes at least one of the following parameters: a welding gas type, a welding wire diameter, a welding wire type, a welding wire extension length, a welding source type, a power source characteristic, and a torch type.

Welding condition generating method in flat position welding

In a setting assistance device for assisting setting of a welding condition, an input receiving unit receives a new welding condition that is specified, and a reliability output unit outputs a degree of appropriateness of the new welding condition relative to a plurality of well-tested welding conditions, which are welding conditions that have been used in the past and well-tested, in response to reception of the new welding condition by the input receiving unit.

Setting assistance device and setting assistance method

When setting welding conditions of arc welding, an operator sets the shape of a material to be welded, the specifications of welding, and welding conditions using a teach pendant. An apparatus for supporting setting of welding conditions in multi-pass welding of the present invention automatically calculates the state of the bead layering cross-section including at least one of the number of bead layers, the number of passes, and the layering direction, and the state of the bead layering cross-section including at least one of the number of bead layers, the number of passes, and the layering direction, obtained by the calculation is displayed on a display section.

Apparatus for helping setting of welding conditions in multi-pass welding

A welding parameter derivation device of a welding machine having a torch and a weaving mechanism derives welding parameters in accordance with the cross-sectional shape of a weld portion of a new base metal. A database stores welding parameter data, and a welding parameter computation unit computes welding parameters for the shape of a groove or joint of a new base metal. Based on past welding parameter data for a shape similar to that of a groove or joint of a new base metal, and input data pertaining to the specifications of the welding machine, the computation unit derives welding parameter data for the new base metal, taking into account a parameter of the cross-sectional area of the weld portion formed on the new base metal, the bead height of the weld portion, the quantity of heat inputted to the new base metal, and a torch weaving parameter.

Welding condition derivation device

This multi-joint link mechanism has a driving joint driven by a driving source and a follower joint driven by the movement of the driving joint. First, an open-loop link mechanism that allows the position and pose of a workpiece to be varied is selected from a multi-joint link mechanism. The amount of movement/rotation of each of the joints constituting the selected open-loop link mechanism is derived. The derived amounts of movement/rotation of each of the joints of the open-loop link mechanism are set as fixed values to derive the amount of movement/rotation of each of the joints of a closed-loop link mechanism composed of non-selected joints and at least some of the joints of the open-loop link mechanism.

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Kobe, Japan

Masatoshi Hida