Toyota Jidosha Kabushiki Kaisha

Masataka Iida

Masahiko Takeuchi

Yoshiaki Kadoma

Takayuki Furuhata

Hirotaka Todaka

Takanori Matsukura

Sadao Ishihara

The present invention intends to provide the partially reinforcing method and apparatus for reinforcing the required part of the metal material having good forming property and relatively low strength (hardness and yield stress) by the press processing. The partial reinforcing method is comprised of a first step and a second step. The first press step generates a plastic strain by a plastic flow of metal material on a front surface and a rear surface of the part to be reinforced, to form a front convex-concave surface and a rear convex-concave surface. The second press step further generates the plastic strain by the plastic flow on the front convex-concave surface and the rear convex-concave surface, to form a front plane surface and a rear plane surface.

Partially reinforcing method and apparatus of metal material

A structural member having a closed section, and an apparatus and a method for producing the same are provided to decrease production costs and secure the dimensional accuracy by a simple construction. The apparatus produces a structural member provided with a channel-shaped sectional portion and closed sectional portions adjacent thereto by bending a work and includes a press mold formed of a punch and a die oppositely installed and used for press-forming so that both side edges of the work are caused to overlap on the bottom wall of the channel-shaped sectional portion, and a fall-down prevention means which prevents both side edges opposed to each other of the work to be press-formed in the press mold from falling down and guides both side edges so that the end faces thereof are brought into contact with each other. Since the die applies a compression force to the work due to the end faces of the work brought into contact with the fall-down prevention means being pressed to each other, a curved portion having a residual compression stress between the longitudinal outer side wall and the vertical outer side wall is formed.

Structural member having closed sections, and apparatus and method for producing the structural member

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Toyota, Japan

Masataka Iida