Toyota Jidosha Kabushiki Kaisha

Sintokogio, Ltd.

Masashi Morikawa

Hirotsune Watanabe

Takumi Maegawa

Masaomi Mitsutake

Daisuke Yamashita

Yusuke Kato

Toshihiko Zenpo

Tomokazu Suda

So Nakayama

Kenichiro Mori

Tomohiro Aoki

Takehiko Matsumoto

Hirotaka Kurita

Takashi Nagaya

Toshio Kanno

Masaki Okada

Masahide Seko

Kazumasa Uchida

A method of reusing core sand includes crushing a core used for casting into granules, the core includes water glass as a binder, and the water glass includes water-soluble water glass and water-insoluble water glass; heating the core; detaching the water glass from the core sand; and separating and collecting the core sand from a mixture of the water glass and the core sand.

Method of reusing core sand

When pressing kneaded sand in a kneading sand tank into a mold by a pressing member, a pressing force applied to a kneaded sand layer in the kneading sand tank is monitored and a moving position of the pressing member is monitored from when the pressing member starts to move. A pressing start time at which the kneaded sand starts to flow into the mold is identified based on the pressing force applied to the kneaded sand layer in the kneading sand tank, and a pressing starting position of the pressing member at the pressing start time is identified. As a result, the pressing start time and the pressing starting position of the pressing member when the kneaded sand starts to flow into the mold are accurately identified, so the reliability of a filling evaluation of the kneaded sand into the mold is improved.

Filling method and filling device for kneaded sand

Provided is a method of producing foamed sand (s) for forming a sand mold. The foamed sand (s) includes sand particles (p) and foam (f) adhering to surfaces of the sand particles (p). The foam (f) contains water glass (b), water (w), and a surfactant (c). According to the method, an aqueous surfactant solution (e) in which the surfactant (c) is dissolved is frothed to generate froth (d) from the aqueous surfactant solution (e). Then, the generated froth (d), the water glass (b), and the water (w) are kneaded with the sand constituted by the sand particles (p).

Method of producing foamed sand and production apparatus for producing foamed sand

A method of reusing core sand includes crushing a core used for casting into granules; heating the granules at a temperature of 300&#xb0; C. to 550&#xb0; C.; causing the heated granules to collide against each other such that water glass used as a binder detaches from the core sand; and blowing air into a mixture of the water glass and the core sand, which are detached from each other, such that the core sand is separated and collected from the mixture due to a difference in specific gravity between the water glass and the core sand.

A method of reusing core sand includes: crushing a core used for casting into granules; heating the granules at a temperature of 300&#xb0; C. to 550&#xb0; C.; causing the heated granules to collide against each other such that water glass used as a binder detaches from the core sand; and blowing air into a mixture of the water glass and the core sand, which are detached from each other, such that the core sand is separated and collected from the mixture due to a difference in specific gravity between the water glass and the core sand.

A mold-making device may include a stirring device including a stirring tank and at least one stirring blade. The stirring device may further include a packing port that is configured to open and close on a bottom of the stirring tank. The stirring device may stir a particulate aggregate and at least one additive by rotating the at least one stirring blade within the stirring tank to yield an admixture. A forming mold may communicate with the packing port and mold the admixture into a predetermined shape. A packing device may compress a surface of the admixture within the stirring tank and pack the admixture into the forming mold via the packing port.

Mold-making device and mold-making method

A molding method of a sand mold including a hardened layer in a predetermined thickness range from an outer layer part, includes: forming a cavity and a filling opening of a die so that a dimension, which is a largest dimension between two intersections of straight lines passing through a section of a boundary portion between the cavity and the filling opening of the die, with respect to an outside line of the section, is less than a predetermined ratio with respect to a thickness dimension of that part of a product portion of the sand mold from which a blowing opening molded in the filling opening projects, the product portion being formed by the cavity of the die; and filling foamed sand into the cavity from the filling opening of the die.

Molding method of sand mold using foamed sand, molding die, and sand mold

Sand for a casting mold including sand, a binder, and an inorganic compound particle having poor water solubility and generating a gas, which is at least one of water vapor or carbon dioxide gas, by heat from a molten metal.

Growing community of inventors

Nagakute, Japan

Masashi Morikawa