Nissan Motor Company Limited

Ndc Company Ltd.

Masashi Arita

Masahiko Shioda

Takeshi Sakai

Mikiya Komatsu

Masahide Ike

Syunsuke Suzuki

Katsuji Tanizaki

Koue Ohdawa

An aluminum alloy is prepared from an aluminum alloy powder having a composition of:

Aluminum matrix bearing metal alloy

Gears are formed from annular blanks in a gear-forming apparatus including a die block formed with an axial bore and teeth radially projecting into the bore, a cylindrical punch sleeve axially movable toward and away from the bore in the die block, a mandrel movable with the punch sleeve into and out of the bore in the die block, and a backup sleeve axially movable into and out of the bore in the die block in opposite directions to the directions of movement of the sleeve punch and mandrel, wherein gears are formed by preliminarily forcing at least one of the blanks into the bore in the die block until the blank is partially deformed by the teeth of the die block; placing another blank on the preceding blank so that the subsequent blank is received on the preceding blank; causing the mandrel to extend through the respective center holes in the preceding and subsequent blanks; pressing the preceding and subsequent blanks between the end faces of the punch and backup sleeve and forcing the two blanks through the bore in the die block so that the preceding blank is caused to form gear teeth on its outer peripheral surface; and forcing the subsequent blank and the gear resulting from the preceding blank through the bore in the die block for withdrawing the gear out of the bore in the die block.

Method of and apparatus for forming gears

A method for joining a member to a diecast article using an apparatus comprising dies, an injection sleeve communicating with a cavity of the dies and a plunger tip slidably arranged in the injection sleeve for filling the cavity of the dies with the molten metal previously poured in the injection sleeve. According to the invention, the plunger tip is formed with an insert aperture for receiving the member to be joined such that a portion of the member extending beyond an upper surface of the plunger tip is exposed in the molten metal when it is poured in the injection sleeve, thereby sufficiently transmitting the heat of the molten metal to the portion of the member to obtain a metallurgical bond at a boundary between the member and the diecast article.

Method of joining a member to a diecast article wrapping thereabout in

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Yokohama, Japan

Masashi Arita