Hidaka Seiki Kabushiki Kaisha

Masanao Karasawa

Toshiyuki Nanaarashi

Yasuyuki Morimoto

Akio Ueda

Kazuyoshi Ohtsuka

Yoshitaka Ide

Hirofumi Baba

Takatoshi Mori

Kenji Yasui

An apparatus for inserting flattened tubes into heat exchanger fins includes a fin stack arranging unit in which heat exchanger fins are stacked in the thickness direction and a guide is inserted into at least a cutaway portion. A flattened tube arranging unit holds flattened tubes in an intermittent arrangement with respect to the cutaway portions into which the guide has not been inserted. A flattened tube insertion driving unit inserts the flattened tubes into the cutaway portions. A contact plate produces a reactive force when the flattened tubes are inserted into the cutaway portions. A flattened tube intermittently inserted fin stack arranging unit aligns the positions of cutaway portions into which the flattened tubes have not been inserted to the positions of the flattened tubes on the flattened tube arranging unit and is used in place of the fin stack arranging unit.

Apparatus for inserting flattened tubes into heat exchanger fins

An apparatus for inserting flattened tubes into heat exchanger fins includes a guide inserted into at least one out of a plurality of cutaway portions for holding heat exchanger fins in the thickness direction. A guide holding unit holds the heat exchanger fins and the guide with a flattened tube holding unit in which flattened tubes are held in an intermittent arrangement with respect to the cutaway portions into which the guide has not been inserted. A flattened tube insertion driving unit inserts the flattened tubes held on the flattened tube holding unit into the cutaway portion with a platen that is caused to contact another edge in a width direction of the heat exchanger fins when the flattened tubes are inserted into the cutaway portions. Thereafter a compressing unit compresses the heat exchanger fins in the stacking direction.

When taking out flattened tube fins that have been stacked in a stacker apparatus from the stacker apparatus while maintaining the stacked state, an apparatus is provided for taking out the stacked flattened tube fins from the stacker apparatus that stacks the flattened tube fins having cutaway portions into which flattened tubes are inserted. The apparatus includes a first member including a base plate and an erected portion, a second member that is disposed at a position facing the first member and together with the first member clamps the flattened tube fins, and a moving mechanism that causes the first member and the second member to move toward and away from the flattened tube fins on the stacker apparatus and moves the flattened tube fins and the stacker apparatus apart while the flattened tube fins of the stacker apparatus are clamped by the first member and the second member.

Apparatus for taking out flattened tube fins

The present invention aims to provide a manufacturing device for heat exchanger fins that is capable of adjusting for differences between a number of punches and a number of through-holes or cutaway portions in an actual product without causing a metal strip to sag or having punches punch the same positions twice. As a solution, a mold () is provided with a plurality of punches () and a plurality of dies () that form a plurality of through-holes or cutaway portions along a conveying direction of a metal strip () and also includes a feeding apparatus () that feeds the formed plurality of through-holes or cutaway portions in the feeding direction in a single feeding operation, and a cutoff device () that cuts the metal strip () into predetermined lengths has an equal number of cutoff punches () to a number of the punches and dies disposed along the conveying direction of the metal strip (), includes a plurality of cutoff punch driving units () that respectively and individually operate the cutoff punches (), and also includes a control unit () that controls each of the cutoff punch driving units ().

Manufacturing apparatus for heat exchanger fins

A manufacturing apparatus that manufactures flattened tube fins, in which cutaway portions for inserting flattened tubes for heat exchanging are formed, includes: a press apparatus provided with a mold apparatus that forms the cutaway portions in an unmachined metal thin plate to produce a metal strip; an inter-row slit apparatus cutting the metal strip into predetermined widths to form a plurality of metal strips of a product width; a cutoff apparatus cutting each metal strip of the product width into predetermined lengths; a holding apparatus that holds a plurality of metal strips of the product width that protrude from a downstream side in the conveying direction of the cutoff apparatus; and a stacker apparatus for stacking the flattened tube fins that have been cut into predetermined lengths by the cutoff apparatus.

Manufacturing apparatus for flattened tube fins

A flattened tube fin manufacturing apparatus includes a press apparatus equipped with a mold apparatus forming cutaway portions into which flattened tubes are inserted to produce metal strips; an inter-row slit apparatus cutting the metal strip, in which the cutaway portions have been formed, into predetermined widths to form a plurality of metal strips of a product width arranged in the width direction; and a cutoff apparatus cutting each metal strip of the product width formed by the inter-row slit apparatus into predetermined lengths. The metal strips of the product width outputted from the inter-row slit apparatus advance into the cutoff apparatus after entering a downwardly sagging state. A support portion that contacts and supports lower surfaces of the metal strips of product width in the downwardly sagging state is also provided.

A manufacturing apparatus that manufactures flattened tube fins includes: a press apparatus equipped with a mold apparatus that forms cutaway portions in a thin metal plate to produce a metal strip; an inter-row slit apparatus cutting the metal strip into predetermined widths to form metal strips of a product width; a cutoff apparatus that cuts the metal strips of the product width into predetermined lengths to obtain flattened tube fins; and a metal strip guide which is disposed between the inter-row slit apparatus and the cutoff apparatus and supplies the metal strips of the product width to the cutoff apparatus in a state where the metal strips are separated from one another.

A stacking apparatus capable of stacking flattened tube fins efficiently is provided. There is provided a stacking apparatus for stacking flattened tube fins, each having a cutaway portion through which a heat exchanger flattened tube is inserted, formed from one side to the other side in a width direction, the stacking apparatus including a stack pin to be inserted into the cutaway portion, and the stack pin has a swing-preventing structure.

Stacking apparatus and manufacturing apparatus for flattened tube fins

A feeding apparatus feeds a metal strip with cutaway portions in a conveying direction and includes: a reference plate on which the metal strip is placed and in which a slit is formed; moving bodies that are provided below the reference plate and are moved by driving means parallel to the reference plate in the conveying direction; feed pins that advance into the cutaway portions, are provided on the moving bodies so as to move up and down with respect to the reference plate, and pull the metal strip in the conveying direction when the moving bodies move; and at least one guide portion that contacts a side surface on an opposite side of the metal strip to the cutaway portions and guides conveyance of the metal strip.

Feeding apparatus for metal strips

The equipment for producing a corrugate fin is capable of forming corrugated sections by one closing action. The equipment comprises: a plurality of punches respectively having projections, each of which is upwardly projected from an upper face of the punch and has a side slope face; a pair of cam blocks being capable of relatively moving close and away each other, the cam blocks respectively having pressing sections, which are capable of moving along the side slope faces and contacting the projections; and a cam plate relatively moving the cam blocks close or away each other. Positions of the side slope faces of the projections are different so as to make the pressing sections contact the projections in order, and the cam blocks move the punches toward the die in order by one closing action of the blocks.

Growing community of inventors

Tokyo, Japan

Masanao Karasawa