Brother Kogyo Kabushiki-kaisha

Masaki Shimizu

Hirokazu Hirose

Yoshikazu Kurono

Akio Takahashi

Yoshinori Nakamura

Yoshio Nishimura

Satoru Makino

Akie Ukai

Kazumi Sai

Fumiaki Asano

Takashi Kondo

Kohichi Akahane

Yasuhiko Kawaguchi

Tetsuo Morita

Tomoyasu Niizeki

Atsuya Hayakawa

Motoshi Kishi

Hiroshi Yamasaki

Masakazu Kuki

Yasukazu Noguchi

Haruna Kato

Minoru Sakanobe

Noriko Kawabe

Kentaro Torii

Chikahisa Noguchi

Yasushi Mizuno

A sewing machine capable of mode switching between a normal sewing mode and a free motion sewing mode including a feed dog switcher that switches a feed dog between an active state in which the feed dog is moved above and below a needle plate and an inactive state in which the feed dog is lowered below the needle plate, a first instruction issuer that instructs execution of fastening stitching at a beginning of pattern sewing sequence, a second instruction issuer that instructs execution of fastening stitching at an end of pattern sewing sequence, and a controller that, when in the free motion sewing mode, activates the feed dog by the feed dog switcher in response to an incoming instruction signal from the first or the second instruction issuer to execute fastening stitching through control of feed dog based on fastening stitching data to longitudinally feed a workpiece cloth.

Sewing machine and computer readable medium storing a fastening stitch processing program

A sewing machine that sews a work cloth being moved by a user includes a detection device that detects the work cloth, a movement calculation device that calculates movement data of the work cloth, a movement data storage device that stores the movement data, a movement data creation device that causes the detection device and the movement calculation device to respectively detect the work cloth and calculate the movement data for each stitch, and that stores the movement data into the movement data storage device, a line segment specification device that specifies a line segment based on the movement data, a determination device that determines whether a stitch to be formed next will overlap with an already formed stitch corresponding to the specified line segment, and an error control device that performs an error correction operation based on a determination result.

Sewing machine and computer-readable recording medium storing sewing machine control program

A sewing machine for a user to perform sewing while moving a work cloth includes: a detecting device that detects the work cloth; a movement calculating device that calculates, by two-dimensional coordinate data, a movement direction and a movement quantity of the work cloth between previous detection and current detection of the work cloth when the work cloth is detected; a movement data storage device that stores movement data serving as two-dimensional coordinate data indicative of the movement direction and the movement quantity; a movement data creating device that detects the work cloth on a one by one needle basis of sewing, calculates the movement data, and stores the calculated data in the movement data storage device; a cloth feed mechanism that moves the work cloth; and a reproduction sewing control device that performs sewing while moving the work cloth based on the movement data stored in the movement data storage device.

Sewing machine and computer-readable recording medium with recorded sewing machine control program

A sewing machine that enables a user to perform sewing while moving a piece of work cloth, the sewing machine including: a main shaft that drives a needle bar equipped with a sewing needle, a sewing machine motor that rotary-drives the main shaft, a detection device that detects an actual movement distance of the piece of work cloth, a target pitch storage device that stores a predetermined length as a target pitch, which is a target value of stitch pitches of the piece of work cloth, an agreement degree calculation device that calculates an agreement degree between the target pitch and a stitch pitch in actual sewing that is to be determined based on the actual movement distance of the piece of work cloth which is detected by the detection device; and a notification device that notifies of the agreement degree calculated by the agreement degree calculation device.

A sewing machine capable of sewing a manually moved workpiece cloth in free motion includes a carrier that carries the workpiece cloth and being manually moved to move the workpiece cloth; a support element that movably supports the carrier; a movement amount detector that detects an amount of carrier movement; a specifier that specifies a stitch pitch; a comparator that produces a comparison of the amount of carrier movement with the stitch pitch; a regulator provided at the support element and that regulates carrier movement; and a controller that controls the regulator such that the amount of carrier movement does not exceed the stitch pitch based on the comparison produced by the comparator.

Sewing machine and computer readable medium storing sewing machine control program

A sewing machine includes a sewing machine motor that vertically drives a sewing needle via a main shaft; a sewing speed commander that produces a command sewing speed determined by rotational speed of the sewing machine motor; a stitch-pitch specifier that specifies a stitch pitch to be applied to manually fed sewing operation; a consumed thread amount detector that detects a consumed needle-thread amount in each ongoing sewing cycle; a sewing speed controller that controls sewing speed at the command sewing speed when the command sewing speed is equal to or less than a predetermined reference sewing speed, and that controls sewing speed at a target sewing speed calculated based on the consumed needle-thread amount and the stitch pitch when the command sewing speed is greater than the reference sewing speed.

Sewing machine and computer readable medium

An embroiderable sewing machine, including a plurality types of embroidery frames that hold a workpiece cloth to be embroidered; a carriage allowing selective attachment and detachment of the embroidery frames; a transfer mechanism that transfers the carriage independently in two orthogonal directions; a first detector that outputs a constant signal corresponding to the type of embroidery frame attached to the carriage; a second detector capable of outputting a detection signal based on presence and absence of a detection subject provided at the embroidery frame; and a signal converter that converts the constant signal outputted from the first detector into a periodic signal based on the detection signal outputted from the second detector.

Embroiderable sewing machine

A cloth-holder frame transfer apparatus for a sewing machine includes a carriage detachably attachable to a cloth-holder frame holding workpiece cloth, a carriage driving mechanism including an actuator moving the carriage in two directions intersecting each other on a horizontal plane, an external force detector which detects an external force applied by an operator to the cloth-holder frame attached to the carriage, an assisting force output device which produces force assisting the movement of the cloth-holder frame by the external force, and a control device controlling the assisting force output device based on the external force detected by the external force detector. The carriage driving mechanism includes first and second direction movement actuators provided with first and second direction displacement sensors respectively. The first and second direction movement actuators include respective stepping motors, and the first and second direction displacement sensors include respective rotary encoders.

Cloth-holder frame transfer apparatus for sewing machine

In a sewing machine, a control device is configured to execute a needle thread cutting operation including driving a movable cutting blade to a predetermined pivot location, driving a wiper driving mechanism for protruding a wiper by a predetermined stroke, driving the thread take-up driving mechanism to lower the thread take-up by a predetermined distance, driving a wiper driving mechanism to draw back the wiper by a predetermined amount corresponding to the lowering of the thread take-up, driving the movable cutting blade to a standby position, driving the thread tension adjusting mechanism to release a thread tension adjusting mechanism, and driving the thread take-up driving mechanism to move the thread take-up to an original uppermost position.

Sewing machine

A sewing machine includes a needle bar that is equipped with a sewing needle at a lower end of the needle bar, a presser bar that is equipped with a presser foot at a lower end of the presser bar, which holds down a work cloth, a sewing machine motor which is a driving source that drives the needle bar in an up and down direction, and a switching device that switches between a normal mode in which the needle bar is driven in the up and down direction to form stitches and a practice mode in which the sewing machine is operated in a condition where at least the needle bar is not driven.

An electronic sewing machine includes a sewing machine motor that vertically drives a sewing needle via a rotation of a main shaft; a stitch-pitch setting unit that sets a stitch-pitch in sewing manually fed workpiece cloth; a consumed thread amount detection unit that detects consumed thread amount of at least either of a needle thread or a bobbin thread consumed in each ongoing sewing cycle; a consumed thread amount calculation unit that calculates consumed thread amount based on an output from the consumed thread amount detection unit; and a speed control unit that controls rotational speed of the sewing machine motor based on calculated result of the consumed thread amount calculation unit so that an amount of manual cloth feed equals the stitch-pitch set by the stitch-pitch setting unit.

Electronic sewing machine and sewing machine motor control program

A data processing device processes embroidery data for a sewing machine capable of embroidering and print data for a printer that prints a pattern on at least a portion of an embroidery formed by the sewing machine. The data processing device includes an embroidery data generating unit for generating region data defining a plurality of embroidery regions based on color image data and the embroidery data defining embroidery patterns respectively applied to the plurality of embroidery regions, a color designating unit for designating a thread color from a plurality of thread colors contained in the embroidery data in order to designate a print-target embroidery region from among the plurality of embroidery regions, and a print data generating unit that generates print data representing an image applied to the print-target embroidery region based on at least part of image data corresponding to the designated print-target embroidery region.

Data processing device and data processing method

There is provided a embroidery data processing device, which includes an extracting system that extracts at least one embroidery region from embroidery data that has a stitch attribute corresponding to at least one predetermined setting, and a print data generating system that generates print data for the at least one embroidery region extracted by the extracting system based on the embroidery data of the at least one embroidery region extracted by the extracting system.

Embroidery data processing device

A sewing machine includes a sewing mechanism including a needle bar, a thread take-up lever and a shuttle, a picker capable of holding a needle thread extending from an eye of a sewing needle near the shuttle located below a needle plate, and a picker driver driving the picker between a first stop position where the picker is capable of holding the needle thread and a second stop position spaced farther away from the shuttle than the first position. The picker is movable to a third position spaced farther away from the shuttle than the second position.

Sewing machine with picker and picker control program therefor

A multi-head embroidery machine includes a plurality of embroidery machines each of which includes thread cutting means, sewing means, thread breakage detecting means, needle bar jumping means and a cloth holder frame, a sewing motor for driving the sewing means of the embroidery machines in common, a frame holder for holding the cloth holder frames of the embroidery machines in common, cloth feeding means for moving the frame holder, stop control means for stopping the sewing motor to interrupt a sewing operation of the sewing means, step-back control means for stepping back via the cloth feeding means the frame holder to an actual or estimated position of occurrence of a thread breakage, re-sewing control means for executing a re-sewing operation approximately to a sewing interruption position in the embroidery machine in which thread breakage has occurred, while the cloth feeding means is being operated, thread-cutting command means for commanding to cut at least one of a needle thread and a bobbin thread on the basis of an amount of step-back of the frame holder by the step-back control means, and re-start control means for re-starting sewing from the sewing interruption position with respect to all the embroidery machines.

Growing community of inventors

Toyoake, Japan

Masaki Shimizu