Sumitomo Electric Industries, Limited

Masahide Saito

Shinji Ishikawa

Hiroo Kanamori

Shigeru Semura

Dai Yui

Akira Urano

Haruhiko Aikawa

Chisai Hirose

Shigeru Hirai

Hiroshi Suganuma

Hiroshi Yokota

Tomoyuki Hattori

Yuichi Ohga

Ichiro Tsuchiya

Toshio Danzuka

Toshimi Habasaki

Kazunori Kurima

Kouji Amemiya

An optical device module comprises a module body including an optical device, a first fiber connector holding a first optical fiber, coupled to one end of the optical device, and a second fiber connector holding a second optical fiber, coupled to the other end of the optical device; and an enclosure body integrally molded with a resin such as an epoxy resin, an urethan resin to coat the module body. Almost the whole module body is coated with the integrally molded epoxy resin, so that the module body is protected efficiently from external heat, moisture, mechanical shock etc.

Optical device module and method for manufacturing the same

The present invention relates to a package in which an optical waveguide module is mounted, at least having such structure as to reduce influence of expansion or contraction (thermal stress) of a metal housing, caused with a temperature change of the external environment and applied on junction parts between an optical waveguide substrate and members for fixedly supporting tip portions of input and output optical fibers. This package comprises a cavity for housing the whole of the optical waveguide module as covered with a buffer protection material, and a metal housing having through holes for leading the above optical fibers to the outside. Particularly, the optical fibers and the through holes are bonded and secured with a filler having higher airtightness than the buffer protection material and having a lower tensile modulus than a metal material forming the housing.

Package with optical waveguide module mounted therein

This invention relates to an optical waveguide module having stable temperature characteristics and moist heat characteristics even in a severe environment. This optical waveguide module includes a waveguide component having an optical waveguide on a waveguide substrate made of silicon or silica glass as the first material, and a ferrule made of a plastic material as the second material. An end face of an optical fiber is fixed by adhesion while it is inserted in a through hole of the ferrule, the through hole having a continuous inner wall. This ferrule is fixed with an adhesive having a predetermined strength so that its the end face opposes the end face of the waveguide component. The second material satisfies a relationship:

Optical waveguide module having waveguide substrate made of

A process for forming film structure using Flame Hydrolysis Deposition (FHD) in which (1) glass soot is deposited on a substrate via FHD to form a first porous vitreous layer having a first bulk density, (2) a second porous vitreous layer having a second bulk density that is larger than the first bulk density is formed from a portion of the first porous vitreous layer, and (3) a third porous vitreous layer having a third bulk density is formed by depositing glass soot containing a refractive index increasing dopant on the second porous vitreous layer by FHD. The first, second and third porous vitreous layers are then heated to form an undercladding layer and a core layer, the undercladding layer being formed from the first and second porous vitreous layers and the core layer being formed from the third porous vitreous layer.

Method for fabricating an optical waveguide

In the method for forming an optical waveguide according to this invention, an optical waveguide comprising a core of quartz as a main component, and a cladding layers surrounding the core is formed by deposition of glass fine particles by flame hydrolysis deposition and vitrifying the glass fine particle layers. This method includes a step of transiently increasing a feed amount of phosphorus to a flame burner in forming glass fine particle layers to be the cladding layers. Feeding phosphorus in this step for the first time after a glass fine particle layer is deposited without feeding phosphorus to the flame burner, whereby generation of foreign objects near the core dan be suppressed. The method for fabricating an optical waveguide according to this invention is for fabricating a core 132a or cladding layers 122 142 surrounding the core 132a by flame hydrolysis deposition and is characterized in that the glass fine particle layers are vitrified after the deposition of the phosphorus-content glass fine particle layer, whereby glass films 122a, 122b with a thickness of below 10 .mu.m are formed. This glass film forming step is repeated twice or more times to form the core or the glass layers to be the cladding layers surrounding the core. This invention can suppress inhomogeneous vitrified films and especially can make phosphorus concentrations in the cladding layers uniform. As a result, prapagation losses can be made small.

Optical waveguide and method of fabricating the same

There is disclosed a coupling structure of optical fibers and optical waveguides, comprising optical fibers; an optical fiber arranging connector having a first and second members, the optical fibers being sandwiched by the first and second members to be fixed in the optical fiber arranging connector; a waveguide device having a waveguide substrate, optical waveguides being formed on a surface of the waveguide device, ends of the waveguides and ends of being aligned with each other by abutting end faces thereof against each other; an adhesive interposed and set between said end faces, the adhesive being a photo-setting adhesive, the first member being made of a material preventing light having a wavelength capable of setting said adhesive from passing therethrough, and in at least part of a region where the end faces of the optical fiber arranging connector and the waveguide device oppose to each other, at least one of the optical fiber arranging connector and the waveguide device in the vicinity of the end face thereof being made of a light-transmitting material through which light having a wavelength capable of setting the adhesive can pass.

Coupling structure of optical fibers and optical waveguides

An optical waveguide module according to the present invention comprises an optical waveguide substrate having an optical waveguide formed therein, an optical waveguide holder for mounting the optical waveguide substrate thereon, an optical fiber connector supporting an optical fiber therein, and an optical fiber holder for mounting the optical fiber connector thereon, the end faces of the optical waveguide holder and the optical fiber holder are brought into contact with each other while aligning the optical waveguide and the optical fiber, the end faces of the optical waveguide substrate and the optical fiber connector are bonded at least partially through a gap, and a hardening matching agent having a refractive index matching with those of the optical waveguide and the optical fiber is filled in the gap. Therefore, the optical waveguide and the optical fiber do not wear out or are damaged when alignment is performed, and stable coupling characteristics between the optical waveguide and the optical fiber can be obtained by the sufficiently filled hardening matching agent.

Optical waveguide module and method of manufacturing the same

In the first step, a fuel and raw material gases are fed to burner while flames from the burner scan a Si substrate. Synthesized fine glass particles are deposited on the substrate to form a first porous vitreous layer to be an under cladding layer. In the second step, the first porous vitreous layer is heated by the flames. A bulk density of an upper part of the first porous vitreous layer is raised to 0.3 g/cm.sup.3. Having a raised bulk density, this upper part functions as a shield layer against GeO.sub.2. In the third step, a second porous vitreous layer, to be a core layer, is deposited uniformly on the first porous vitreous layer. In the fourth step, the first and the second porous vitreous layers are sintered. In this case, the shield layer with a higher bulk density hinders the GeO.sub.2 component which has evaporated from the second porous vitreous layer from diffusing into the first porous vitreous layer.

A glass preform for an optical fiber is flame abrased with an oxyhydrogen flame while vertically suspending and rotating the glass preform and relatively moving one or both of the glass preform and the oxyhydrogen flame, whereby a surface of the glass preform is smoothened.

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Yokohama, Japan

Masahide Saito