The Japan Steel Works, Ltd.

Masaharu Ishida

Hideki Mizuguchi

Minoru Yoshida

Nobuhisa Kobayashi

Mitsuaki Mizoguchi

From such a state that the steady running of a kneading extruder is temporarily stopped in the heating state where it is supplied with resin material, the operation of a cutter device (,) is stopped, the heating quantity of a die (,) is reduced, and an external surface (,) of the die is covered with cooling water, the heating quantity of the die (,) is increased so that softened resin material filling the inside of the nozzles (,) is melted, and the cutter device (,) as well as the kneading extruder are started to be driven at the same time.

Underwater granulating die

A first granulating unit A for molding molten resin of one color into pellets and a second granulating unit B for molding molten resin of the other color into pellets are provided in one screw type kneading extruder 1. The first granulating unit A is made to communicate with a discharge port 2a while the second granulating unit B is blocked. After the pellets of one color are molded in this state, the discharge port 2a is made open to the outside of the apparatus, and a thermoplastic resin material of the other color is kneaded and melted by means of the screw type kneading extruder 1, and discharged to the outside of the apparatus to thereby perform cleaning operation. Next, the second granulating unit B is made to communicate with the discharge port 2a while the first granulating unit A is blocked. In this state, the pellets of the other color are molded.

Manufacturing apparatus for manufacturing different color pellets

Manufacturing method of different color pellets and manufacturing

An underwater granulating method in which thermoplastic resin material is kneaded and melted by a kneading extruder while the melted resin material is extruded into cooling water from nozzles of a die with its external surface covered with the cooling water, and the resin material extruded in thin strings is cut by a cutter device driven to move along the external surface of the die. The method is characterized by the following steps: increasing the heating magnitude of the die so that the softened resin material filling the neighborhood of the external surface of the nozzles is melted; temporarily stopping the kneading extruder in the heating state where the kneading extruder is supplied with resin material; stopping the cutter device; reducing the heating quantity of the die; covering the external surface of the nozzles with the cooling water in the condition where the resin material filling the neighborhood of the external surface in the nozzles is softened to close the nozzles; and thereafter starting the drive of the cutter device and, at the same time, the drive of the kneading extruder.

Start-up procedure for an underwater granulating die

In the underwater cut pellet transport apparatus in which pellets cut formed by an underwater cutting device 4 are delivered to a cooling water dehydrating device 10 and a drying device 11 by means of the head pressure of a cooling water circulating pump 6 and are dehydrated and dried there, and the thus dried pellets are then delivered to pellet silos 15 by means of the head pressure of an air feed blower 17 of a pneumatic feed facility, the above-mentioned cooling water dehydrating device 10 and drying device 11 are respectively disposed above the pellet silos 15, thereby eliminating the need for provision of the above-mentioned pneumatic feed facility.

Method and apparatus for transporting underwater cut pellets

A granulating device, and a granulating method for thermoplastic resin material, in which a screw type kneading and extruding machine for kneading, extruding and melting the thermoplastic resin material, a die holder connected to a front end portion of the screw type kneading and extruding machine, the die holder including a passage through which the melted resin material folws, a change-over valve and at least two outlets, the passage selectively connected to the outlets with the change-over valve, a first and a second dies, for forming the melted resin material into a plurality of pieces of string, connected respectively to the outlets to adapt to different ranges of viscosity of the melted resin material, and a first and a second cutter units including cutters moved respectively along extruding planes of the first and second dies to cut the string-shaped resin material into small pieces, and cooling and solidifying sections for cooling and solidifying the small pieces of thermoplastic resin material.

Granulating device for thermoplastic resin

A granulating device, and a granulating method for thermoplastic resin material, in which a screw type kneading and extruding machine for kneading, extruding and melting the thermoplastic resin material, a die holder connected to a front end portion of the screw type kneading and extruding machine, the die holder including a passage through which the melted resin material flows, a change-over valve and at least two outlets, the passage selectively connected to the outlets with the change-over valve, a first and a second dies, for forming the melted resin material into a plurality of pieces of string, connected respectively to the outlets to adapt to different ranges of viscosity of the melted resin material, and a first and a second cutter units including cutters moved respectively along extruding planes of the first and second dies to cut the string-shaped resin material into small pieces, and cooling and solidifying sections for cooling and solidifying the small pieces of thermoplastic resin material.

Granulating method for thermoplastic resin

A cylinder temperature controlling device includes at least one of a plurality of block cylinders split into an upper block and a lower block, said block cylinders arranged in horizontal axis to form a cylinder, heater units, for heating said upper block and said lower block, provided with said upper block and said lower block, respectively, cooling units for cooling said upper block and said lower block, provided with said upper block and said lower block, respectively, and temperature detecting units for detecting a tempature of said upper block and a tempature of said lower block, provided with said upper block and said lower block, respectively.

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Hiroshima, Japan

Masaharu Ishida