Ford Global Technolgoies, LLC

Eaton Corporation

Eaton Intelligent Power Limited

Martin Pryor

William Nicholas Eybergen

Craig Michael Mathie

Robert Philip Benjey

Karen Evelyn Bevan

Matthew Riley

James Edward McCarthy, Jr

Dale Arden Stretch

Douglas John Nielsen

John Trublowski

Douglas A Hughes

John Albert Kovacich

Vasilios Tsourapas

Benjamin Morris

Xubin Song

Christopher Suhocki

James Matthew Brown

David Yee

Jeremy P Novak

Philip William Wetzel

Patrick J Ford

Sean Keidel

Roneesh Vashisht

Evan Grimm

Ryan Ma

A hydrogen-water separator for a fuel cell includes an upper separation chamber having a first cylindrical sidewall defining an inlet port and a lower collection chamber configured to collect separated water. The collection chamber has a bottom and a second cylindrical sidewall defining a drain port disposed above the bottom. A divider is disposed between the separation chamber and the collection chamber. The divider spans the first cylindrical sidewall and defining one or more openings. An outlet tube is arranged vertically in the separation chamber and having an entrance that is disposed above the divider and below the inlet port.

Hydrogen-water separator for fuel cell

Systems and methods for managing cathode stoichiometry of an electrochemical cell are disclosed. A system may include a fuel cell, a compressor for supplying air to the fuel cell and an oxygen sensor proximate to or downstream of an outlet of a cathode chamber of the fuel cell. An operation speed of the compressor or flow rate of the air may be adjusted by, for example, a controller after receiving data from the sensor regarding the amount of residual oxygen. For example, the operation speed/flow rate may be increased or decreased to achieve a cathode stoichiometry of about 1.00.

Controlling cathode stoichiometry in fuel cells

A fuel cell vehicle includes a bypass valve positioned downstream of a compressor and upstream of a fuel cell stack to selectively direct airflow from the compressor to an exhaust bypassing the fuel cell in an attempt to clear a partially or fully obstructed exhaust pipe. The bypass valve may be opened by a controller when an exhaust throttle valve is at or near a wide-open throttle position. The controller may also increase compressor flow and adjust airflow to the fuel cell stack until compressor pressure, speed, or temperature exceed corresponding limits.

Fuel cell vehicle with bypass valve control for clearing exhaust

A vehicle includes a fuel-cell system having a fuel cell, a purge valve, and a drain line extending from the purge valve. A controller is programmed to open the purge valve according to a baseline purge routine when the drain line slopes away from the purge valve, and open the purge valve according to an enhanced purge routine when the drain line slopes towards the purge valve.

System and method of enhanced purge strategy for fuel cell in vehicle

A fuel cell system in a vehicle has a cathode and an anode. A compressor has an inlet and an outlet, the outlet being configured to outlet a compressed air from the compressor. A bypass line is configured to return the compressed air from the outlet to the inlet such that the air returns to the compressor in a loop. A valve is located downstream of the compressor and is operable in a plurality of modes. In a first mode, the valve is configured to block the air from the cathode and return the air via the bypass line. In a second mode, the valve is configured to direct at least some of the air to the cathode. The valve can also be configured to operate in a third mode in which the air is sent to the cathode without going through the bypass line.

Fuel cell multifunction cathode valve

An airflow control method of an air control system for a fuel cell stack (FCS) includes opening a recirculation valve by a controller to recirculate air through a compressor to increase a temperature of the air prior to entering the FCS to offset a FCS temperature below a predetermined threshold in response to identification to a cold-start event. The recirculation valve may be arranged with the compressor to recirculate air therethrough. The FCS may be arranged with the compressor and recirculation valve to selectively receive air therefrom. A sensor may measure thermal conditions of the FCS. The controller may be programmed to receive signals from the sensor indicating thermal conditions of the FCS, and to operate the recirculation valve based on the signals to recirculate air through the compressor to increase a temperature of the air prior to entering the FCS.

Air control system and method for fuel cell stack system

A supercharger rotor with reduced rotational inertia may result in increased performance of a supercharger. The rotor may include composite material and may be extrusion molded, injection molded, or otherwise molded or laid-up. In certain embodiments, the rotor may include a core with a central portion and one or more radially extending portions. The core may be extruded or formed of stacked sheets. A molded portion of the rotor, including one or more lobes, may be molded over a corresponding one of the radially extending portions. In other embodiments, a main portion of the rotor includes one or more lobes but no central hole nor a corresponding shaft extending between ends of the main portion. Instead, stub shafts are attached to the ends of the main portion. The increased performance may include decreased noise, decreased cost, increased reliability and/or durability, increased thermal efficiency, an increased power-to-weight ratio, etc.

Composite supercharger rotors and methods of construction thereof

An apparatus for measuring at least one of temperature and pressure within a cylinder of an internal combustion engine can include an engine valve and a sensor. The internal combustion engine can include a valvetrain having rocker arm assembly, a camshaft, a valve, and a hydraulic lash adjuster. The engine valve can have a valve head and a valve stem extending from the valve head in an axial direction. The valve head can have a valve face configured to be in pressure communication with an engine cylinder. The valve stem can have an outer surface with a cylindrical portion and a variably-shaped portion. The variably-shaped portion can define a target detectable by the sensor and the sensor can be installed adjacent to the target. Alternatively, the sensor can be positioned to detect a level of force at some point along the valvetrain.

Detection apparatus for at least one of temperature and pressure in a cylinder of an internal combustion engine

The present disclosure relates to dual compression engine boosting systems utilizing both a turbocharger and a supercharger and control systems relating to relative activation and deactivation of the boosting devices. Various Exhaust Gas Recirculation (EGR) configurations are also disclosed for the dual compression engine boosting systems.

Supercharger-based twin charging system for an engine

A supercharger assembly includes a supercharger in series with an engine that has a crankshaft and has an air intake manifold defining a plenum through which air flow is provided to the engine. A supercharger is upstream of the plenum in air flow to the engine and has a first rotor rotatable with a first shaft and a second rotor rotatable with a second shaft. The supercharger assembly also includes an electric motor-generator that is selectively alternately operable as a motor and as a generator, and a planetary gearing arrangement having a first member operatively connected to the electric motor-generator, a second member connectable to be rotated by the engine crankshaft, and a third member operatively connected for rotation with the first shaft. The supercharger assembly has only two selectively engageable torque-transmitting mechanisms and a control system configured to control the electric motor-generator and the torque-transmitting mechanisms.

Variable speed hybrid electric supercharger assembly and method of control of vehicle having same

An engine assembly is provided that includes an engine throttle and a supercharger placed in series with one another in air flow to the engine. The throttle and supercharger can be controlled so that throttling losses are selectively distributed across the throttle and/or the supercharger. Throttling losses placed across the supercharger can create torque that can be converted to stored energy.

Supercharger assembly for regeneration of throttling losses and method of control

The invention provides a fuel cell compressor system that comprises a motor, including a motor shaft driven by the motor; a drive housing at least partially surrounding the motor shaft; a first gear set driven by the motor shaft; a carrier torque tube driven by the first gear set; and an impeller. The impeller includes an impeller shaft driven by the second gear set, so that the impeller shaft is configured to rotate at a speed greater than motor speed. Embodiments of the invention may also be used with a multi-stage compressor that allows, for example, first and second impellers to rotate at different speeds. Embodiments of the invention may also include removal of a gear set driving the carrier torque tube or the impeller shaft, so that the impeller shaft speed is divided between one or more bearings supporting the carrier torque tube and one or more bearings supporting the impeller shaft.

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Canton, MI, United States of America

Martin Pryor