Balluff Gmbh

Martin Kurz

Ernst Ehling

Arwed Brunsch

J&uuml;rgen Petrik

Roland Holder

Gerd Eckel

Walter Roth

Hansjuergen Eberle

Roland Springer

Michael Hoffmann

Ernst Gass

Andreas Ullrich

Manfred Muenzl

Marcus Weinmann

A position transducer device is provided for detecting the position of a position transmitter. The position transducer device comprises a housing extending in a longitudinal direction and a measuring sensor arranged in the housing and extending parallel to the longitudinal direction. The position transmitter is coupled to the measuring sensor in a non-contacting manner. The outer surface of the housing is designed such that it can be enclosed at least partially by a fixing receiving means for fixing the housing to an application. The housing can be rotated relative to the position transmitter in the fixing receiving means in order to enable adjustment of the distance between the measuring sensor and the position transducer.

Position transducer device

In order to provide a position transducer device for detecting the position of a position transmitter, comprising a housing extending in a longitudinal direction and a measuring sensor arranged in the housing and extending parallel to the longitudinal direction, the position transmitter being coupled to this measuring sensor without contact, which is variable in its use for a user it is suggested that an outer surface of the housing be designed such that it can be enclosed at least partially by a fixing receiving means for fixing it to an application and that the housing can be rotated in the fixing receiving means.

A modular waveguide assembly for use in a position sensor promotes efficient manufacturing, and can be tested and handled separately from the electronics module of the sensor. The waveguide assembly includes a channel having an opening extending along its length, a waveguide located within the channel, a conductor located within the channel, and a mode converter, such as a coil, located within the channel and positioned to generate an electrical signal from a signal traveling along the waveguide. A damping material can be inserted into the channel opening and around a portion of the waveguide such that the material adheres to the waveguide. Preferably, the damping material is at least initially partially flowable, and is then cured. A support sleeve for locating the waveguide can also be included in the assembly, and includes an elongated tubular member comprising an integral piece of flexible material and a plurality of constrictions spaced along its length for locating the waveguide and protecting it from shock and vibration. The assembly can also include a support element for connecting the coil to the electronics module of the sensor. The element can include terminals electrically connected to the coil ends and a bore for receiving the waveguide and conductor. In addition, the waveguide assembly can be pre-calibrated for use with any electronics module by connecting a gain unit, such as a resistor, to the assembly. The gain unit is selected according to the characteristics of the waveguide, such as its length and/or magnetostrictive sensitivity, and can be easily connected to the electronics module for control of the amplification circuitry in the module.

Modular waveguide assembly and method for making the same

Pre-calibrated waveguide assembly and method

Position sensor

A modular waveguide assembly for use in a position sensor promotes efficient manufacturing, and can be tested and handled separately from the electronics module of the sensor. The waveguide assembly includes a channel having an opening extending along its length, a waveguide located within the channel, a conductor located within the channel, and a mode converter, such as a coil, located within the channel and positioned to generate an electrical signal from a signal traveling along the waveguide. A damping material can be inserted into the channel opening and around a portion of the waveguide such that the material adheres to the waveguide. In one embodiment, the damping material is at least initially partially flowable, and is then cured. A support sleeve for locating the waveguide can also be included in the assembly, and includes an elongated tubular member comprising an integral piece of flexible material and a plurality of constrictions spaced along its length for locating the waveguide and protecting it from shock and vibration. The assembly can also include a support element for connecting the coil to the electronics module of the sensor. The element can include terminals electrically connected to the coil ends and a bore for receiving the waveguide and conductor. In addition, the waveguide assembly can be pre-calibrated for use with any electronics module by connecting a gain unit, such as a resistor, to the assembly. The gain unit is selected according to the characteristics of the waveguide, such as its length and/or magnetostrictive sensitivity, and can be easily connected to the electronics module for control of the amplification circuitry in the module.

Modular waveguide assembly for a position sensor and method for making the same

A method and apparatus for calibrating the output signal of a linear position detector without accessing the interior of the detector housing is provided. According to one exemplary embodiment, a magnet is selectively movable toward and away from the exterior of the electronics housing, and a sensor is provided within the housing for sensing the presence of the magnet. According to this embodiment, the linear position detector is calibrated by setting a movable marker at the desired position and pushing the magnet toward the housing. The sensor then detects the presence of the magnet, and a processor saves the position of the marker as a reference point. All future positions of the marker can then be scaled based upon the reference point. Thus, the linear position detector can be calibrated without the need for opening the electronics housing and potentially exposing the electronics components to moisture, contaminants, and/or static electricity. Preferably, the magnet is connected to a push button on a base, and the base includes an attachment mechanism, such as a clip for example, to attach the base to the position detector.

Method and apparatus for calibrating the output signal of a linear position detector

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Ebersbach/Fils, Germany

Martin Kurz