Magna Electronics Inc.

Martin J Reckker

Steven V Byrne

Matthew C Sesti

Jonathan David Conger

Robert A Devota

Rene Dreiocker

Jose Luis Zamudio Cabral

Jazmin Hortensia Gallardo Gabaldon

Garret F Achenbach

Jianguo Wang

Steven G Gebauer

A vehicular camera includes a PCB having an imager disposed thereat, a lens barrel accommodating a lens, and a lens barrel support structure that protrudes from the PCB and at least partially circumscribes the imager. The lens barrel has an outer surface between the ends of the lens barrel. The outer surface of the lens barrel is adhesively bonded to an inner surface of the lens barrel support structure via adhesive. The outer surface of the lens barrel opposes the inner surface of the lens barrel support structure. With the adhesive in its uncured state and contacting the opposed surfaces, the imager is aligned with the lens accommodated at the lens barrel. With the imager aligned with the lens, the adhesive is cured to adhesively attach the lens barrel at the lens barrel support structure.

Vehicular camera with adhesive disposed between non-axially opposed surfaces of the lens barrel and PCB structure

A vehicular camera module includes a housing for mounting at a vehicular windshield, a processor printed circuit board (processor PCB) disposed in the housing, and an imager assembly. The imager assembly includes (i) a lens barrel accommodating a lens, (ii) an imager printed circuit board (imager PCB), and (iii) a flexible electrical ribbon cable that electrically connects the imager PCB to the processor PCB. An imager is disposed at a first side of the imager PCB. The imager PCB includes an imager portion at which the imager is disposed and attaching portions at respective outboard ends. At least one stress relieving portion is established at the imager PCB between the imager portion and each of the attaching portions. With the lens barrel received through an aperture of the housing, the attaching portions of the imager PCB are attached at the housing via respective fasteners.

Vehicular camera assembly process with enhanced attachment of imager assembly at camera housing

A vehicular camera for a vehicular vision system includes a PCB having an imager disposed thereat, a lens barrel accommodating a lens, and a lens barrel support structure that protrudes from the PCB and at least partially circumscribes the imager. The lens barrel has an outer surface that extends between the ends of the lens barrel. The outer surface of the lens barrel is adhesively bonded to an inner surface of the lens barrel support structure via adhesive. The outer surface of the lens barrel radially opposes the inner surface of the lens barrel support structure where the adhesive is disposed. With the adhesive in its uncured state and contacting the opposed surfaces, the imager is optically aligned with the lens accommodated at the lens barrel. With the imager optically aligned with the lens, the adhesive is cured to adhesively attach the lens barrel at the lens barrel support structure.

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Troy, MI, United States of America

Martin J Reckker