Lexmark International, Inc.

Martin Alan Johnson

Charles Stanley Aldrich

Daniel Robert LaBar

Marc Alan Herwald

Frederick Charles Griesemer

Randal Scott Williamson

Herman Anthony Smith

Jeffrey Ray Ehlert

Robert Michael Meadows

James Daniel Anderson, Jr

Patrick Laurence Kroger

Tommy Otis Lowe

Brian Andrew Naro

Nathan Wayne Foley

Michael Duane Donovan

Timothy Lee Anderson

James Lesesne Bush, Iii

Mark Aaron Neal

James Marvin Jackson

An imaging apparatus includes a frame and a maintenance sled movably coupled to the frame. The maintenance sled includes a carrier engagement member. A printhead carrier is coupled to the frame. A carrier motor is drivably coupled to the printhead carrier. A controller is coupled to the carrier motor. The controller controls the carrier motor to drive the printhead carrier at a first velocity and at a second velocity. The second velocity is lower than the first velocity. The printhead carrier is controlled to move at the first velocity toward the maintenance sled, wherein prior to the printhead carrier contacting the carrier engagement member of the maintenance sled, the printhead carrier is decelerated from the first velocity to the second velocity.

Maintenance station for an imaging apparatus

A method of performing periodic maintenance on a printhead in an ink jet printer, includes the steps of: applying electrical power to the ink jet printer at a start time; determining an elapsed time since the start time; comparing the elapsed time with a determinate time period; and performing a printhead maintenance routine, after the elapsed time reaches the determinate time period, and independent of usage of the printhead.

Long term maintenance for ink jet printhead

A method for calibrating a printhead includes printing a test pattern, scanning the test pattern to obtain calibration data, performing an ink drop velocity optimization for the printhead using the calibration data, and determining a bi-directional offset based on the calibration data.

Method and apparatus for calibrating a printhead

A method of performing printhead maintenance firing in an ink jet printer that has a printhead carrier that carries an ink jet printhead, the ink jet printer having a waste ink receptacle, includes the steps of decelerating the printhead carrier from a first velocity after printing print data; and controlling a firing of the printhead during the decelerating in accordance with maintenance data so that ink droplets ejected from the printhead during the decelerating are received by the waste ink receptacle.

Method of performing dynamic printhead maintenance firing in an ink jet printer

An imaging apparatus includes a housing having a cartridge exchange opening, and a printhead carrier system contained in the housing. The printhead carrier system has a printhead carrier. A cover is pivotably attached to the housing. The cover has an engagement surface. When the cover is in a closed position the cartridge exchange opening is not exposed. A switch unit has a switch actuator and a switch. The engagement surface of the cover is positioned to engage the switch actuator when the cover is in the closed position. The switch actuator is configured with a button that is accessible by a user to facilitate manual manipulation of the switch actuator by a force applied to the button by the user. The printhead carrier is positioned based on an output of the switch.

Printhead carrier positioning apparatus and method

An imaging apparatus includes a maintenance station mounting a printhead wiper having a waste ink collection surface. A printhead carrier carries a printhead and a printhead wiper cleaning mechanism for cleaning the printhead wiper. The printhead wiper cleaning mechanism includes a hook member for contacting the waste ink collection surface of the printhead wiper for removing residual waste ink from the waste ink accumulation surface as the printhead wiper cleaning mechanism moves relative to the printhead wiper.

Printhead wiper cleaning mechanism for an imaging apparatus

A printhead capping assembly includes a cap holder and a printhead cap. The cap holder defines a cavity and a vent exit. The printhead cap has a base and a lip portion extending from the base. The lip portion defines an open interior region. The base is inserted into the cavity of the cap holder. The base includes a serpentine channel extending from the open interior region to the vent exit of the cap holder.

Printhead cap assembly for an ink jet printer

An imaging apparatus includes a frame, and a maintenance station coupled to the frame. The maintenance station includes a maintenance housing having an end portion. A maintenance sled is movably mounted to the maintenance housing. The maintenance sled has a first position and a second position. A flexible member is mounted to the maintenance sled. The flexible member includes a main body and an elastic portion extending from the main body. The main body and the elastic portion define a cavity. The elastic portion of the flexible member contacts the end portion of the maintenance housing when the maintenance sled is in the first position.

Maintenance station having acoustical dampening for use in an imaging apparatus

An ink collection assembly includes an ink collection chimney defined, at least in part, by a tubular. The tubular structure has a proximal end and a distal end. The tubular structure extends from the proximal end a first distance to the distal end. The distal end defines an opening for receiving waste ink. A hydrophobic foam is positioned in the tubular structure. With the hydrophobic foam positioned in the tubular structure, the tubular structure includes a hollow portion located between the hydrophobic foam and the proximal end.

Stationary ink mist chimney for ink jet printer

A printhead capping assembly includes a cap holder, a printhead cap and a pin. The pin includes a head and a shaft. The shaft has a proximal end and a distal end, with the proximal end being adjacent to the head. The head has an outer periphery, and a bottom surface extending outwardly from the shaft toward the outer periphery. The pin has a channel including a first channel portion and a second channel portion. The first channel portion extends from the outer periphery of the head to the shaft. The first channel portion is connected to the second channel portion. The pin is inserted through the second hole and into the first hole to place the head in contact with the second base of the printhead cap. The second base of the printhead cap seals along the first channel portion to define a first vent path portion.

Printhead capping assembly

A printhead maintenance cap includes a base and a wall portion. The wall portion is defined by a plurality of adjoining walls, and has a proximal end and a distal end, the plurality of adjoining walls defining an interior region. The proximal end is coupled to the base. A first lip extends from the distal end of the wall portion by a first extent in a direction non-orthogonal to the base, the first lip defining a first perimetrical sealing surface. A second lip extends from the distal end of the wall portion by a second extent, the second lip being spaced apart from the first lip, the second lip defining a second perimetrical sealing surface.

Double lipped printhead maintenance cap

A waste ink accumulation system in an ink jet printer includes a rotatable body having an ink-collecting surface and a plurality of projections extending from the ink-collecting surface. An actuating mechanism rotates the body.

Rotating waste ink accumulation system

A receptacle for the color ink spitting of a printhead to maintain the print nozzles and better collect the ink and transfer the waste ink to a containment area utilizes a porous open cell foam spit surface to allow the waste ink and air to pass through while maintaining some surfaces for the transport and collection of waste ink. This open cell design of the foam allows the ink and air to pass through it without deflecting the vast majority of the ink volume. The foam is hydrophobic foam to prevent the foam from absorbing the ink. The foam is also made from an ether-based material to be compatible with the inks. Walls forming a chimney are added to the sides of the foam to help contain and direct the waste ink flow from the printhead to the waste ink accumulation area in the printer. The spit foam and chimney direct the waste ink directly onto a felt absorption pad located below the spit surface where the waste ink is absorbed and stored. The felt pad is used in place of a hard spit surface to collect any ink that jets through the foam filled chimney. To help reduce or eliminate ink fogging, a pause time is built into the controls. Delaying the movement of the carrier until the fog or mist is below the spit surface reduces or eliminates the contamination of other parts of the printer. Color ink is spit first then monochrome ink. The spitting of monochrome ink after the color ink gives a built in delay before moving the carrier and thus allows more time for the color ink to migrate through the spit foam and away from the printhead. Additional carrier delay time may also built into the controls to further reduce or eliminate ink fogging.

Growing community of inventors

Winchester, KY, United States of America

Martin Alan Johnson