Graphic Packaging International, Inc.

Mark Woodward

Joseph C Walsh

Robert L Conatser

Colin P Ford

Scott Thomas Strand

Shawn Westerlund

A method of forming a tray includes obtaining a blank, positioning the blank in a blank feeder assembly of a system for forming a tray, moving the blank from the blank feeder assembly to a nipping assembly, and moving the blank to a tray forming assembly, the tray forming assembly including a tray forming apparatus. The method further includes positioning the blank between a first tray forming portion of the tray forming apparatus and a second tray forming portion of the tray forming apparatus, the first tray forming portion includes a forming block that defines an interior, and the second tray forming portion includes a tray forming member, and driving the forming block into engagement with the blank and the tray forming member such that the blank and the tray forming member are at least partially received in the interior of the forming block to form a tray.

Methods and systems for forming trays

A method of forming a tray includes obtaining a blank, the blank having a plurality of panels and a plurality of end flaps foldably connected to a respective panel of the plurality of panels. The method further includes positioning the blank in a blank feeder assembly of a system for forming a tray, moving the blank to a tray forming assembly, the tray forming assembly including a tray forming assembly, the tray forming assembly including a turret assembly comprising a plurality of female tray forming members, the tray forming assembly further comprising a piston assembly including a male forming member, positioning the blank between the turret assembly and the piston assembly, and moving the piston assembly into at least partial engagement with the turret assembly to form a tray from the blank.

A tray engaging assembly including a first vertical support, a second vertical support, a first guide rail coupled to the first vertical support, a second guide rail coupled to the second vertical support and spaced apart from the first guide rail and such that a pocket is defined between the first guide rail and the second guide rail for at least partially receiving at least one tray, and a plurality of tray engaging members pivotably coupled to a respective guide rail for engaging at least one tray.

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Lakewood, CO, United States of America

Mark Woodward