Dow Global Technolgoies LLC

Mark William Stewart

Matthew T Pretz

Lin Luo

Brien A Stears

Howard W Clark

Albert E Schweizer, Jr

Duncan Paul Coffey

Andrzej Malek

Hangyao Wang

Don F Shaw

Richard A Pierce

Madhusudhan Kodam

Susan B Domke

Isa K Mbaraka

Ben J Freireich

Guido Capone

Richard Edwards Walter

Derrick W Flick

A method for processing a chemical stream includes contacting a feed stream with a catalyst in a reactor portion of a reactor system that includes a reactor portion and a catalyst processing portion. The catalyst includes platinum, gallium, or both and contacting the feed stream with the catalyst causes a reaction which forms an effluent stream. The method includes separating the effluent stream from the catalyst, passing the catalyst to the catalyst processing portion, and processing the catalyst in the catalyst processing portion. Processing the catalyst includes passing the catalyst to a combustor, combusting a supplemental fuel in the combustor to heat the catalyst, treating the heated catalyst with an oxygen-containing gas to produce a reactivated catalyst, and passing the reactivated catalyst from the catalyst processing portion to the reactor portion. The supplemental fuel may include a molar ratio of hydrogen to other combustible fuels of at least 1:1.

Chemical processing utilizing hydrogen containing supplemental fuel for catalyst processing

According to one or more embodiments, a fluid catalytic reactor may include a riser, a lower reactor portion, a transition portion, and a flow director. The riser may include a cross-sectional area, and the lower reactor portion may include a cross-sectional area. The transition portion may attach the riser to the lower reactor portion. The cross-sectional area of the riser may be less than the cross-sectional area of the lower reactor portion such that the transition portion is tapered inward from the lower reactor portion to the riser. The flow director may be positioned at least within an interior region of the transition portion. The flow director may include a body which affects the velocity profile of fluids moving from the lower reactor portion to the riser.

Fluid catalytic reactors which include flow directors

Manage sulfur present as sulfur or a sulfur compound in a hydrocarbon feedstream while effecting dehydrogenation of hydrocarbon(s) (e.g. propane) contained in the hydrocarbon feedstream to its/their corresponding olefin (e.g. propylene where the hydrocarbon is propane) without subjecting the feedstream to desulfurization before it contacts a fluidizable dehydrogenation catalyst that is both a desulfurant and a dehydrogenation catalyst and comprises gallium and platinum on an alumina or alumina-silica catalyst support with optional alkali or alkaline earth metal such as potassium. Contact with such a catalyst yields a desulfurized crude olefin product that corresponds to the hydrocarbon and has a reduced amount of sulfur or sulfur compounds relative to the sulfur or sulfur compounds present in the hydrocarbon feedstream prior to contact with the catalyst.

Propane dehydrogenation sulfur management

Increase propane dehydrogenation activity of a partially deactivated dehydrogenation catalyst by heating the partially deactivated catalyst to a temperature of at least 660&#xb0; C., conditioning the heated catalyst in an oxygen-containing atmosphere and, optionally, stripping molecular oxygen from the conditioned catalyst.

Reactivating propane dehydrogenation catalyst

An improved catalytic dehydrogenation process which process comprises contacting an alkane or alkyl aromatic feedstream with a dehydrogenation catalyst under catalytic conditions in an up-flow fluidized reactor, wherein the fluidized reactor comprises one or more reactors, which catalytic conditions include a temperature within a range of from 500 to 800&#xb0; C., a weight hourly space velocity within a range of from 0.1 to 1000, a gas residence time within a range of from 0.1 to 10 seconds, and, subsequent to the fluidized reactor, effecting separation of entrained catalyst from reactor effluent by use of a cyclonic separation system, wherein the improvement comprises interposing a cooling means between an up-flow fluidized reactor and the cyclonic separation system to substantially halt thermal reactions, thereby effectively increasing overall molar selectivity to alkene product is provided.

Catalytic dehydrogenation process

An improved process and an improved apparatus for minimizing attrition of catalyst particles, especially propane dehydrogenation catalyst particles, entrained in a combined flow of such particles and an entraining gas in a catalyst recovery means during separation of such particles from the entraining gas, by use of a pre-treatment step in which the combined flow is at a rate between 7.6 and 15.2 meters per second are provided.

Process and apparatus for minimizing attrition of catalyst particles

Effect adiabatic, catalytic alkanol (alcohol) dehydration using two or more sequential dehydration catalyst beds each of which has disposed therein a different catalyst and, preferably, eliminating heating and heating apparatus disposed between each sequential pair of dehydration catalyst beds.

Alkanol to alkylene conversion using at least two different catalysts in sequential order

Embodiments include a reactor and feed distribution assembly. The reactor and feed distribution assembly can include a reactor vessel, a gaseous feed conduit, a catalyst feed conduit, a catalyst feed conduit housing, and a catalyst backflow diverter.

Reactor and feed distribution assembly

A process to prepare an olefin from its corresponding alcohol is improved by reacting, under reaction conditions including a first temperature, an aliphatic alcohol and, optionally, diluent water, to form a reaction product including at least a dialkyl ether. The product is then reacted again, under higher temperature to complete the dehydration of the dialkyl ether to the desired olefin. This process is particularly suitable to prepare ethene from ethyl alcohol. The stepped temperature scheme serves to reduce the formation of byproduct aldehydes, which in turn reduces coke formation, fouling, and the need to handle large amounts of water, thereby lowering energy and capital costs.

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Pearland, TX, United States of America

Mark William Stewart