Cummins Inc.

Cummins Engine Company, Inc.

Mark W Pyclik

Rohan Achyut Gumaste

Yue Yun Wang

John M Mulloy

Larry J Brackney

Eric K Bradley

Peter Rauznitz

G George Zhu

Spencer C Lewis, Jr

Joseph F Mohos

W Barry Bryan

Systems, devices and methods for diagnosing malfunctioning in a crankcase ventilation (CCV) system are provided. A controller includes a processor and a memory storing instructions that cause the processor to: receive a plurality of pressure values including (i) a first pressure value indicative of a pressure of fluid flowing from a crankcase to a breather assembly of a system, (ii) a second pressure value indicative of a pressure of fluid flowing through a first tube coupled to the breather assembly, and (iii) a third pressure value indicative of a pressure of fluid flowing through a second tube coupled to the breather assembly; determine a pair of pressure differences based on the first pressure value, the second pressure value, and the third pressure value; and detect a malfunctioning in the CCV system based on the pair of pressure differences.

Systems and methods for hole detection in crankcase ventilation tubing

Systems, devices and methods for diagnosing malfunctioning in a crankcase ventilation (CCV) system can include a controller receiving a plurality of pressure values. The plurality of pressure values include a first pressure value indicative of pressure of gases flowing between a crankcase and a breather assembly, a second pressure value indicative of pressure of gases flowing through a CCV tube from the breather assembly, and a third pressure value representing pressure of gases in a tube connected to the CCV tube. The controller can calculate a pair of pressure differences including a first pressure difference between the first pressure value and the second pressure value and a second pressure difference between the first pressure value and the third pressure value. The controller can detect a malfunctioning or defect in the CCV system based on the pair of pressure differences falling within a predefined clustering region.

A closed-loop actuator control system includes a single PI controller for controlling one or more actuators to minimize an error between an engine operating parameter value and a reference parameter value. In multiple actuator systems, the control system of the present invention is operable to drive one actuator to its upper limit before transferring control to the next actuator. The proportional gain block of the PI controller preferably includes a bumpless gain feature operable to limit the rate of change of the proportional gain to thereby provide smooth gain scheduling. A feedforward block may optionally be included that preferably includes the bumpless gain feature. The actuator control system further includes anti-windup logic operable to disable the PI integrator if the actuator drive signal is upper or lower limit bounded and the error signal is greater or less than zero respectively, thereby creating dynamic saturation of the PI integrator.

Closed-loop actuator control system having bumpless gain and anti-windup logic

A system for estimating turbocharger compressor outlet temperature includes an engine controller responsive to any two of corrected turbocharger speed, corrected fresh mass air flow and turbocharger compressor pressure ratio (compressor outlet pressure/compressor inlet pressure) to compute compressor outlet temperature based on a corresponding compressor outlet temperature model.

System for estimating turbocharger compressor outlet temperature

The present invention relates to a system and method for managing the operation of a turbocharger and is responsible for controlling the turbocharger to cause a desired air mass flow to be provided to the engine and for protecting the turbocharger from excessive shaft speed and excessive turbine inlet temperature. The protection modes have higher priority than the performance control. First, turbocharger shaft speed is checked against a programmable limit, and the turbocharger is adjusted to bring the speed under control if its speed exceeds this limit. If the speed is not above the limit, the turbine inlet temperature is checked against a second programmable limit. If the turbocharger inlet temperature is above the predetermined limit, the turbocharger is adjusted to bring the inlet temperature under control. If, after either of these adjustments are made, the predetermined limits are still exceeded by the turbocharger, then the system invokes a derating of the fueling to the engine in order to protect the turbocharger. If none of the limits have been exceeded, then the system operates the turbocharger to provide the desired air mass flow to the engine in order to maximize engine performance.

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Bloomington, IN, United States of America

Mark W Pyclik