The Boeing Company

Mcdonnell Douglas Corporation

Motorola Corporation

Lucent Technologies Inc.

Mark W Beranek

Eric Y Chan

John M Haake

Muhammed Afzal Shahid

Raymond W Huggins

Mostafa Rassaian

Barbara A Capron

Barbara M Foley

Harold E Hager

Peter F Lilienthal, Ii

David M Griffith

George Edward Charles

Timothy Traynor

Darrell L Livezy

Mark Voitek

David Gastellum

An apparatus and a method for aligning an optical fiber with an optoelectronic device inside an optoelectronic package using an internal automated micro-aligner and internal solder heater means for locking the optical fiber in a precisely aligned position with the optoelectronic device.

Integrated microelectromechanical alignment and locking apparatus and

An optical subassembly comprises a micro-optical bench and a corresponding molded device submount having an optical detector, LED, or laser diode mounted thereon. The optical bench is a semiconductor wafer having one or more grooves etched therein. A submount groove is designed to receive a cooperating ridge on a bottom surface of the molded device submount so as to limit the movement of the submount on the optical bench. An optical fiber is secured in an alignment groove and secured to the optical bench. To complete the subassembly, it is only necessary to set the axial distance between the optical detector, LED, or laser diode and a distal end of the optical fiber. A fiber stop incorporated into the micro-optical bench automatically adjusts the axial positioning of the distal end of the fiber to the optical detector, LED, or laser diode. In addition, a hermetically sealed package is provided with a faceplate that is secured to the package. The faceplate is easily adapted to include various latching mechanisms that cooperate with a variety of different optical connectors.

Optical subassembly with a groove for aligning an optical device with an

An optoelectronic module is disclosed in which an optoelectronic device is precisely aligned with an optical fiber. The optoelectronic module comprises a first member, a second member for supporting an end of the optical fiber in a fixed position relative the first member along an axis, and a third member for mounting at least one optoelectronic device. A plurality of positioning members are adjustably positioned on the first member for supporting the third member to maintain aligned relation of the optoelectronic device with the axis.

Precision alignment of optoelectronic devices

A method and apparatus for aligning an optical fiber (120) with an optoelectronic hybrid device (112) and locking the optical fiber in the aligned position are disclosed. A fiber coated with an external layer of gold is threaded through a solder preform (130). The optical fiber (120) rests upon a ceramic substrate (104). The ceramic substrate also supports a device submount (108) that houses the optoelectronic device (112). The ceramic substrate (104) supports a resistor/heater formed of a thin film of nickel-chromium alloy (604). The resistor/heater supports a pad (609) formed of a layer of nickel (610) and a layer of gold (612). Located atop the pad (609) is the solder preform (130). Precise control of heating is provided by applying a predetermined voltage to the resistor/heater (122) for precise time periods, thereby eliminating the necessity of making temperature measurements during heating. As the resistor/heater (122) is energized, the solder preform is liquefied. An open loop search process that utilizes signal strength feedback is used to control the operation of an x-y-z micropositioning stage (328) that precisely positions an arm (306) that supports the optical fiber (120). The alignment system also includes a fixturing setup that includes a probe head (340) having multiple electrical probes (502a, 502b, 504a, 504b) and a vertical rod (506) that applies a downward force to the solder during manufacturing.

Automatic alignment and locking method and apparatus for fiber optic

An optoelectronic package includes an optical fiber cable assembly and feedthrough assembly which provide high performance and high reliability optical fiber alignment, locking and sealing. An optical fiber is fed through a nose tube into the package. The fiber is selectively metallized at its end. A solder lock joint on a substrate on the package floor preferably of an SnAg- based or SnSb- based solder. It surrounds at least part of the metallized portion of the fiber so as to hold the fiber in its desired position, in alignment with an optoelectronic device in the package. With Sn metallization on the fiber, this results in a highly reliable solder lock joint. A solder seal joint forms a hermetic seal between the nose tube and the Au metallized fiber. This solder is preferably 80Au20Sn. A rigid cylindrical seal tube sleeve insert on the fiber is designed to guide the fiber into the nose tube without bending or damaging the fiber.

Optical fiber locking submount and hermetic feedthrough assembly

Planar waveguide spectrograph

Growing community of inventors

Bellevue, WA, United States of America

Mark W Beranek