Erico International Corporation

Erico Products, Inc,

Mark V Samas

Louis J Colarusso

Richard E Singer

David P Kovarik

James E Whetsel

Michael D Amos

Denis A Brosnan

Anton M Kies

John J Gregel

Edward D Ricker

Colleen M Kerkay

Wilhelmus G Th Maas

A process for forming an improved tensile strength deformed reinforcing bar splice for use in concrete construction by radially compressing or cold forming the bar end with dies literally to flatten any ribs or deformations on the bar end to cold work a section of the bar end which will extend beyond any threaded section and the mouth of a coupler thereon. The splice formed has superior tensile qualities. The process is inexpensive and may be accomplished at or near a construction site.

Deformed reinforcing bar splice and method

A high strength reinforcing bar splice uses a contractible jaw assembly bridging the bar ends to be joined. The jaw assembly includes interior teeth designed to bite into the projecting ribs or deformations on the outside of the bar ends which form the overall diameter of the bar but not the core or nominal diameter of the bar. The jaw assembly is constricted from both axial ends by driving tapered locking collars on each end of the jaw assembly with a tool while concurrently causing the jaw assembly to constrict and bite into the bar ends. When the tool is removed, the collars remain in place locking the jaw assembly closed. The splice provides not only high tensile and compressive strengths but also has good fatigue and dynamic strength to qualify as a Type 2 coupler.

Reinforcing bar connection and method

A machine for taper threading the end of a bar such as reinforcing bar used in concrete construction utilizes a power operated vice to clamp and feed the bar end axially into a rotary head which contains chaser tooling holders which open uniformly on the bar end as the head rotates. The rotary head is axially stationary but contains an axially movable key or linear cam which engages a readily removable transversely extending control rod assembly in turn moving the chaser holders. Axial movement of the power vice and thus the bar end at a controlled axial speed with respect to the rotary speed of the head moves the key to cause the movement of the chaser holders. The chaser holders in addition to supporting the thread cutting chasers also support ahead of the chaser an indexable triangular insert to pre-cone the bar end. To change the set-up of the machine for different bar sizes the control rod is removed and replaced, and a proper cutting speed for the bar is selected by adjusting the RPM of the head through a transmission. The extent of axial movement of the key may also be controlled to optimize the cycle time of the machine. In this manner all bar sizes may be threaded in a single pass and set-up from bar size to bar size is accomplished quite simply in a short period of time.

Taper thread cutting machine and method

An improved thermite reaction containment vessel and method of using the same includes a filter assembly which serves to filter the gases evolving from the thermite reaction and reduce the amount of smoke, fume and the like by-products emitted. In one preferred embodiment the filter assembly comprises a primary filter and a secondary filter. An air gap may be provided between the primary and secondary filter so as to provide additional cooling of the gases before they enter the secondary filter. The invention further provides a remote electrical ignition system which is capable of igniting thermite reaction materials without the use of a starting material. The ignition system may include an ignition fuse having an aluminum core and an outer coating comprising palladium and ruthenium or hot wire.

Exothermic welding apparatus and method

An improved thermite reaction containment vessel and method of using the same includes a crucible in which the exothermic material is contained and which is connected at its lower end via a tap hole to a weld chamber in which the parts to be welded are positioned. On top of the crucible is positioned a baffle assembly which includes a plurality of expansion chambers which allows the escaping gas to expand and be reduced in velocity. As the gases move from one expansion chamber to the next the gases change direction. The expansion, direction change and the large surface area of the baffle assembly allows the gases to slow and cool before being exhausted leaving behind molten metal spatter or flame and greatly reducing the amount of smoke exhausted since particulate matter is accumulated on the baffle interior surface. Several forms of baffle assembly are disclosed using inverted stacked metal cups. The baffle assembly may be used in conjucntion with a filter assembly and remote electrical ignition or without a filter assembly and conventional starting material, with such matrial being ignited through the top of the baffle assembly.

Exothermic welding apparatus including a baffle cover assembly

A tapered thread cutting machine includes a multi-part rotary machining head, one part including a through-recess and another being a separable interior wear plate. Interacting chaser holders are mounted in the recess and include angled V-shaped slots in which block type chasers may be secured between clamps and locating pins enabling the chasers to be removed and replaced without removing the holders from the recess. The holders are driven by a linear cam for opening and closing movement through a thrust block mounted on a guide rod, such thrust block being fitted in a slot in one holder but otherwise not secured thereto so that binding in the opening and closing of tool holders is minimized.

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Euclid, OH, United States of America

Mark V Samas