Daramic, Inc.

Applied Extrusion Technologies, Inc.

Celgard Inc.

Mark T DeMeuse

Eric Henri Miller

Joseph G Yaritz

J Kevin Whear

Kevin J Whear

Karl Froelich

Annette Marie Comer

A method for producing a microporous material comprising the steps of: providing an ultrahigh molecular weight polyethylene (UHMWPE); providing a filler; providing a processing plasticizer; adding the filler to the UHMWPE in a mixture being in the range of from about 1:9 to about 15:1 filler to UHMWPE by weight; adding the processing plasticizer to the mixture; extruding the mixture to form a sheet from the mixture; calendering the sheet; extracting the processing plasticizer from the sheet to produce a matrix comprising UHMWPE and the filler distributed throughout the matrix; stretching the microporous material in at least one direction to a stretch ratio of at least about 1.5 to produce a stretched microporous matrix; and subsequently calendering the stretched microporous matrix to produce a microporous material which exhibits improved physical and dimensional stability properties over the stretched microporous matrix.

Method of making a microporous material

A method for producing a microporous material comprising the steps of: providing an ultrahigh molecular weight polyethylene (UHMWPE); providing a filler, providing a processing plasticizer, adding the filler to the UHMWPE in a mixture being in the range of from about 1:9 to about 15:1 filler to UHMWPE by weight; adding the processing plasticizer to the mixture; extruding the mixture to form a sheet from the mixture; calendering the sheet; extracting the processing plasticizer from the sheet to produce a matrix comprising UHMWPE and the filler distributed throughout the matrix; stretching the microporous material in at least one direction to a stretch ratio of at least about 1.5 to produce a stretched microporous matrix; and subsequently calendering the stretched microporous matrix to produce a microporous material which exhibits improved physical and dimensional stability properties over the stretched microporous matrix.

Microporous material and a method of making same

A method for producing an ultracapacitor comprises the steps of: providing a negative porous electrode in contact with a negative conducting plate; providing a positive porous electrode in contact with a positive conducting plate; providing an ultracapacitor separator being a microporous material that separates the negative porous electrode from the positive porous electrode; providing an electrolytic solution that impregnates the negative porous electrode, the positive porous electrode, and the ultracapacitor separator; and curing the ultracapacitor at a temperature of at least 200&#xb0; C.

Ultracapacitor and method of manufacturing the same

A method for producing an ultracapacitor includes the steps of: providing a negative porous electrode in contact with a negative conducting plate; providing a positive porous electrode in contact with a positive conducting plate; providing an ultracapacitor separator being a microporous material that separates the negative porous electrode from the positive porous electrode; providing an electrolytic solution that impregnates the negative porous electrode, the positive porous electrode, and the ultracapacitor separator; and curing the ultracapacitor at a temperature of at least 200&#xb0; C.

A gas filtration media comprises a microporous membrane. The microporous membrane includes an ultrahigh molecular weight polyethylene (UHMWPE), an inorganic material, wherein the ratio of inorganic material to polymer is in the range of 4:1 to 1:4, and less than 30% by weight of the membrane being a processing oil.

Gas filtration media

Method of making microporous material

A polyolefin blend having in a range of 40 to less than 90% by weight of a high modulus, isotactic polypropylene; and in a range of 10 to 60% by weight of a 1-butene/ethylene copolymer; the 1-butene/ethylene copolymer having about 0.5 to about 10 wt % of an ethylene. A polyolefin blend can be in a form of a transparent, oriented film having a biaxially oriented layer with an oxygen transmission rate of at least about 200 cc/100 sq. in./day/atmosphere (3077 cc/sq. m./24h/atmosphere), a tensile modulus of at least about 160,000 psi (1.103 GPa) and a haze value of no greater than about 3% measured at a thickness of about 1 mil (25 &#x3bc;m).

High OTR films made from homopolymer polypropylene and 1-butene/ethylene copolymer blends

Oriented polyolefin films are prepared with blends of a high crystalline polypropylene and an ethylene/propylene copolymer having less than 10%, by weight, of ethylene. These films, in a preferred embodiment, exhibit higher oxygen and moisture vapor transmission properties than do unmodified polypropylene. In addition, these films have low haze. This combination of properties make the films useful in modified atmosphere packaging applications for fresh produce and flowers.

Polyolefin films based on blends of polypropylene and olefin heteropolymers

Oriented polyolefin composite films are disclosed comprised of core including an olefin heteropolymer core consisting essentially of an ethylene/propylene copolymer having less than 10%, by weight, ethylene and having a skin layer on at least one of its surfaces comprised of a high modulus polypropylene. These films are characterized by an oxygen and moisture vapor transmission rate greater than that of conventional polypropylene films and a tensile modulus great enough to permit their use as packaging films. This combination of properties makes these films suitable for packaging fresh produce items which continue to respire after they are harvested.

High OTR polyolefin films

Polyolefin films having high oxygen transmission values are composed of blends of more than about 10% by weight to about 60% by weight of isotactic polypropylene, about 10% by weight to about 25% by weight of low density polyethylene and about 15% by weight to less than about 80% by weight of an olefin heteropolymer containing propylene and at least one other &agr;-olefin of 2 to 4 carbon atoms having a melting point less than that of polypropylene and a density of no greater than about 0.95 g/cc.

Polyolefin films suitable for institutional applications

Oriented films of polypropylene and ethylene-vinyl alcohol copolymer are disclosed wherein the ethylene content of the copolymer is from about 40 to 50 mole %. The films are characterized by an improved oxygen transmission rate. Films are readily drawn to 6&times; by 6&times;. Films also exhibit improved resistance to transmission helium gas.

Barrier films based on blends of polypropylene and ethylene-vinyl alcohol copolymer

Disclosed are blends of polypropylene prepared with a Ziegler-Natta catalyst system and polypropylene prepared with a metallocene catalyst system. These blends are found to have a unique combination of properties as compared to the properties of either polymer alone. Particularly improved are the tensile properties.

Growing community of inventors

Charlotte, NC, United States of America

Mark T DeMeuse