Hollingsworth & Vose Company

Mark S Millar

Milind Godsay

Douglas M Guimond

John A Wertz

William S Freeman

Stephen T Cox

David Vallery

Fine fiber products including fiber webs, as well as related assemblies, systems and methods, are described. In some embodiments, fiber webs described herein may include fine fibers and relatively low amounts of degraded polymer formed during a fiber extrusion process. The fiber webs may be used for filter media applications.

Fine fiber filter media and processes

Systems and methods for forming fiber webs, including those suitable for use as filter media and battery separators, are provided. In some embodiments, the systems and methods involve designs which allow improved control of the fiber web forming process. For example, in certain embodiments involving the flowing of more than one fiber mixtures, the amount of mixing of the fiber mixtures may be controlled to produce fiber webs having different structural and/or performance characteristics. In some embodiments, the systems and methods can be used to form fiber webs having a gradient in a property across a portion of, or the entire, thickness of the fiber web.

Systems and methods for making fiber webs

Systems and methods for forming fiber webs, including those suitable for use as filter media and battery separators, are provided. In some embodiments, the systems and methods may involve the use of one or more fiber mixtures to form a fiber web. The fiber mixtures may flow in different portions of a system for forming a fiber web that may be separated by a lamella, and may join at a fiber web forming zone to produce a fiber web having multiple layers. The amount of mixing of the fiber mixtures at or near the fiber web forming zone may be controlled to produce fiber webs having different structural and/or performance characteristics. In some embodiments, the systems and methods described herein can be used to form fiber webs having a gradient in a property across a portion of, or the entire, thickness of the fiber web.

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Bolton, MA, United States of America

Mark S Millar