Rockwell Automation Technologies Incorporated

Mark Melvin Harbaugh

Semyon Royak

Thomas Arthur Nondahl

Peter B Schmidt

Jingbo Liu

Robert J Breitzmann

Russel J Kerkman

Michael J Melfi

John M Kasunich

Daniel Pixler

Robert John Breitzman

Brian T Concannon

The present invention provides a simple, robust, and universal position observer for use with sensorless synchronous machines. The observer may be implemented using an equivalent EMF model of a synchronous machine or, alternately, using a sliding mode controller based on the equivalent EMF model of the synchronous machine. The observer may be used on any type of synchronous machine, including salient or non-salient pole machines such as a permanent magnet, interior permanent magnet, wound rotor, or reluctance synchronous machine. The observer provides low sensitivity to parameter variations and disturbances or transient conditions in the machine. In addition, no knowledge of speed is required as an input to the observer and an estimated position may be calculated using a subset of the machine parameters.

Method and apparatus for estimating rotor position in a sensorless synchronous motor

The present invention provides an improved current regulator for PWM based drives for electric motors. The invention provides compensation for the rotor position signal for delays introduced due to the PWM algorithm and for digital sampling present in such a drive. Current regulator commonly operate in a two-phase reference frame, requiring forward and reverse coordinate transformations between the physical current values and the two-phase reference frame variables. The present invention provides an improved compensation in the forward transformation by determining the phase lag between the commanded voltage reference and the output voltage reference and by further compensating the forward transformation for errors introduced due to sampling the current either at different sampling instances than the rotor position or at multiple sampling instances during a carrier period. Additionally, compensation during the reverse transformation is provided to compensate for errors introduced due to sampling the current and rotor position.

Method and apparatus for increased current stability in a PWM drive

A method and apparatus for determining electrical parameters for commissioning a sensor-less permanent magnet synchronous machine uses knowledge of the rotor position to apply balanced pulses along the rotor magnet axis and perpendicular to the rotor magnet axis allowing measurement of q- and d-inductance at multiple current levels without substantial rotor movement.

Method and apparatus for automatically identifying electrical parameters in a sensor-less PMSM

The invention includes a motor controller and technique for controlling a permanent magnet motor. In accordance with one aspect of the present technique, a permanent magnet motor is controlled by receiving a torque command, determining a physical torque limit based on a stator frequency, determining a theoretical torque limit based on a maximum available voltage and motor inductance ratio, and limiting the torque command to the smaller of the physical torque limit and the theoretical torque limit. Receiving the torque command may include normalizing the torque command to obtain a normalized torque command, determining the physical torque limit may include determining a normalized physical torque limit, determining a theoretical torque limit may include determining a normalized theoretical torque limit, and limiting the torque command may include limiting the normalized torque command to the smaller of the normalized physical torque limit and the normalized theoretical torque limit.

Torque limit of PM motors for field-weakening region operation

Active power converters and methods are presented for converting input electrical power to output electrical power with converter switching control in which the individual phase voltage command values are compensated according to phase line voltage imbalances to compensate the converter control to provide balanced phase currents in the presence of unbalanced phase supply line voltages.

Method and apparatus for phase current balance in active converter with unbalanced AC line voltage source

A method and apparatus for determining rotor position in a stationary rotor of a sensor-less permanent magnet synchronous machine that employs a rotating magnetic field to identify a magnetic axis of the stator without a magnetic direction and then determines magnetic direction by applying pulses along the magnet axis in two polarities.

Method and apparatus for identifying orientation of a stationary rotor in a sensor-less PMSM

The invention includes a motor controller and method for controlling a permanent magnet motor. In accordance with one aspect of the present technique, a permanent magnet motor is controlled by, among other things, receiving a torque command, determining a normalized torque command by normalizing the torque command to a characteristic current of the motor, determining a normalized maximum available voltage, determining an inductance ratio of the motor, and determining a direct-axis current based upon the normalized torque command, the normalized maximum available voltage, and the inductance ratio of the motor.

Universal adaptive torque control for PM motors for field-weakening region operation

A system and method for controlling any of a variety of permanent magnet motors includes normalizing motor parameters with respect to demagnetization current of a motor and developing a torque-per-current relationship using the normalized motor parameters at approximately maximum torque. Using the developed torque-per-current relationship, it is possible to control any of a variety of permanent magnet motors without the need for extensive configuration of a motor control unit for a specific motor.

System and method for universal adaptive torque control of permanent magnet motors

A system and method for protecting a motor drive unit from an associated motor includes a motor drive unit protection system. The motor drive unit protection system includes at least one switch configured to be connected between a motor drive unit and a plurality of motor leads of the motor driven by the motor drive unit. The motor drive unit protection system also includes a controller configured to monitor the motor drive unit or the motor to determine a fault condition indicative of the motor potentially operating as a generator. Upon determining the fault condition, the controller is configured to cause the at least one switch to connect the plurality of motor leads together to protect the motor drive unit from the motor when the motor is operating as a generator.

System and method for protecting a motor drive unit from motor back EMF under fault conditions

A method and apparatus for use with a controller that supplies voltages to an induction machine via supply lines, the voltages including a fundamental voltage component and an injected voltage component, the line voltages also including harmonic voltage components where the harmonic voltage components include at least a high frequency first harmonic component having a frequency substantially equal to the sum of the fundamental component frequency and the injected component frequencies, the method for identifying the high frequency first harmonic component and comprising the steps of sensing the line voltages, identifying a zero sequence voltage component of the line voltages, rectifying the zero sequence voltage component to generate a rectified signal and using the rectified signal to identify the high frequency first harmonic component.

Filter with increased first harmonic response and reduced phase shift in a wide frequency band for encoderless drive applications

A method and apparatus for use with a controller that uses a flux angle position value to control a three phase induction machine, the method for determining an instantaneous flux angle position value in the machine where the machine is characterized by a system specific dominant harmonic frequency number D that is at least two, the method comprising the steps of injecting a high frequency voltage signal having a high frequency value into the machine thereby generating a high frequency current within the stator windings, obtaining a high frequency feedback signal from the machine, mathematically combining the high frequency value and the dominant harmonic number D to provide an instantaneous modified angle, using the feedback signal to identify X consecutive calculating instances during each Y consecutive feedback signal cycles where Y is at least two, at each of the X different calculating instances, identifying an instantaneous flux angle position value by mathematically combining a shift angle with the instantaneous modified angle where the shift angles corresponding to each of the X different calculating instances are all different and providing the instantaneous flux angle position value to the controller.

Flux position identifier using high frequency injection

A method and apparatus for estimating flux angle position in an induction machine, the method including the steps of providing high frequency injection voltage signals to a three-phase motor, obtaining frequency feedback signals from machine supply lines, converting the feedback signals to two-phase stationary high frequency signals, converting the stationary signals to synchronous signals using a high frequency angle estimate, negating one of the resulting synchronous signals, stepping up the negated signal to generate a low frequency spectrum signal, adding the low frequency spectrum signal and the high frequency injection signal to generate a combined spectrum signal and integrating the combined spectrum signal to generate the high frequency angle estimate, dividing the low frequency spectrum by a system specific DHN to generate a stator frequency estimate and integrating the stator frequency estimate to generate the flux angle estimate.

Flux position identifier using high frequency injection with the presence of a rich harmonic spectrum in a responding signal

A method and apparatus for generating stator and rotor resistance estimate, the method including the steps of providing high frequency injection voltage signals to a three phase motor, rotating three phase feedback current therefrom, converting the feedback currents to two phase currents that represent the high frequency component of the current vector wherein the d and q axis components are within a two phase voltage coordinate system and driving a regulator via one of the current components to generate a lag angle estimate, the lag angle estimate used to solve any of several different equations to calculate the stator and rotor resistance estimates.

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Richfield, OH, United States of America

Mark Melvin Harbaugh