Si Bond L.l.c.

Mark L Mastroianni

Subramanian Srikanteswara Iyer

Robert A Craven

Emil Baran

A single-etch stop process for the manufacture of silicon-on-insulator wafers. The process includes forming a silicon-on-insulator bonded wafers comprising a substrate layer, an oxide layer, a device layer, and a device wafer. The device layer is situated between the device wafer and the oxide layer and the oxide layer is between the device layer and the substrate layer. The device wafer has a p.sup.+ or n.sup.+ conductivity type and a resistivity ranging from about 0.005 ohm-cm to about 0.1 ohm-cm. A portion of the device wafer is removed from the silicon-on-insulator bonded wafers and the remaining portion of the device wafer has a defect-free surface after such removal. The remaining portion of the device wafer is then etched to expose the device layer.

Single-etch stop process for the manufacture of silicon-on-insulator

A single-etch stop process for the manufacture of silicon-on-insulator substrates. The process includes forming a silicon-on-insulator bonded substrate comprising a handle wafer, a device wafer, a device layer having a thickness of between about 0.5 and 50 micrometers, and an oxide layer with the device layer being between the device wafer and the oxide layer and the oxide layer being between the device layer and the handle wafer, the device wafer having a boron concentration of at least about 1.times.10.sup.18 boron atoms/cm.sup.3 and a resistivity of about 0.01 to about 0.02 ohm-cm. A portion of the device wafer is mechanically removed from the silicon-on-insulator bonded substrate wherein the device wafer has a total thickness variation across the surface of the wafer of less than about 2 micrometers and a defect-free surface after the mechanical removal step. The defect-free surface of the device wafer is thereafter etched away to expose the device layer, and the exposed device layer is polished to produce a silicon-on-insulator substrate having a device layer the total thickness variation of which does not exceed 10% of the maximum thickness of the device layer.

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Hopewell Jct., NY, United States of America

Mark L Mastroianni