Kimberly-clark Worldwide, Inc.

Kimberly-clark Corporation

Mark Kevin Melius

Stanley Roy Kellenberger

Melissa Christine Putzer

Sandra M Yarbrough

Shannon K Byerly

Earle Harry Sherrod

Lynn Kirkpatrick LeMahieu

An absorbent composite suitable for use in a disposable absorbent garment includes material for containing a superabsorbent material and a supersbsorbent material contained by said containment material. The superabsorbent material has a Pressure Absorbency Index of at least 100 and a 16-hour extractable level of less than about 13 weight percent; a Pressure Absorbency Index of at least 100 and a Vortex Time of less than about 45 seconds; or a Pressure Absorbency Index of at least about 110. The superabsorbent material is present in the containment means in an amount of from about 30 to about 100 weight percent based on total weight of the containment material and the superabsorbent material. A disposable absorbent garment includes an outer cover, a body-side liner, and an absorbent composite such as that described above.

Absorbent composite

An incontinence article is manufactured by providing a formable, liquid impermeable moisture barrier material, an absorbent assembly, and a liquid permeable liner material. At least the moisture barrier, and desirably a composite structure including the moisture barrier, absorbent assembly and liner, are heated to the softening point of the moisture barrier. The composite structure is conformed such as by vacuum forming to the shape of a mold surface. Afterward, a shaped structure is recovered wherein the liner is bonded to the moisture barrier with the absorbent assembly sandwiched therebetween. The shaped structure, which may also include a retaining member and a cover, is adapted to fit the male anatomy and address urine-specific incontinence. The shaped structure includes a central portion and an ungathered peripheral wall outward of the central portion. The peripheral wall has a height above the central portion of at least about 5 millimeters transversely outward from a target zone and at least about 25 millimeters transversely outward from a transition zone. The shaped structure desirably has a Resulting Length of from about 10 to about 25 centimeters, a Body Conforming Angle of less than about 130 degrees, and a Skew Angle of at least about 15 degrees.

Formed incontinence article and method of manufacture

One aspect of the present invention relates to an absorbent composite suitable for use in a disposable absorbent garment. The absorbent composite includes means for containing a superabsorbent material and a superabsorbent material contained by said containment means. The superabsorbent material has a Pressure Absorbency Index of at least 100 and a 16-hour extractable level of less than about 13 weight percent; a Pressure Absorbency Index of at least 100 and a Vortex Time of less than about 45 seconds; or a Pressure Absorbency Index of at least about 110. The superabsorbent material is present in said containment means in an amount of from about 30 to about 100 weight percent based on total weight of the containment means and the superabsorbent material. In a second aspect, the present invention relates to a disposable absorbent garment including an outer cover, a body-side liner, and an absorbent composite such as that described above.

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Appleton, WI, United States of America

Mark Kevin Melius