General Electric Company

Sensor Networks, Inc.

Mark Howard Feydo

James Norman Barshinger

Wolf-Dietrich Kleinert

Jeffrey S Anderson

Stephan Falter

Dirk Lange

Werner Lammerich

A sensor for ultrasonically measuring a portion of a structure having a temperature significantly above room-temperature, the sensor comprising: a high-temperature portion for intimate contact with the structure, the high-temperature portion comprising at least: at least one transducer for converting a first signal to an ultrasonic transmit signal, and for converting an ultrasonic reflected signal to a second signal; a low-temperature portion comprising at least: at least one digital sensor interface (DSI) to which the transducer is electrically connected, the DSI being configured to transmit the first electrical signal and receive the second electrical signal, and to generate an A-scan signal based on the first and second electrical signals; a wireless interface for transmitting a digital signal based directly or indirectly on at least said A-scan signal; and a battery for powering the DSI and the wireless interface; and an elongated member containing one or more electrical conductors for conducting the first and second signals between the transducer and the DSI, the elongated member being configured to offset the low-temperature portion a sufficient distance away from the high-temperature portion such that the low-temperature portion is subjected to significantly less heat from the structure compared to the high-temperature portion.

High-temperature ultrasonic sensor

An ultrasonic sensor assembly includes a flexible supporting material that has flexibility configured for allowing bending of the supporting material to conform to a cylindrical shape of a pipe. The assembly includes a plurality of operable sensor elements arranged in a matrix formation upon the flexible supporting material. The matrix formation includes a plurality of rows of the sensor elements and a plurality of columns of the sensor elements. The flexible supporting material is configured for placement of the columns of the matrix formation to extend along the elongation of the pipe and the flexible supporting material is configured for placement of the rows of the matrix formation to extend transverse to the elongation of the pipe. The flexible support material is configured to flex for positioning the sensor elements within each row in a respective arc that follows a curve of the cylinder shape of the pipe.

Two-dimensional TR probe array

A sensor for ultrasonically measuring a portion of a structure, the sensor comprising: a transducer for converting an analog transmit signal to an ultrasonic transmit signal, and for converting an ultrasonic reflected signal to an analog reflected signal; a housing integrated with the transducer and containing at least: a processor; a wireless data transmitter for transmitting wirelessly a data signal from the processor; a transmit and receive circuit for transmitting an analog transmit signal to the transducer in response to a transmit trigger from the processor, and for receiving an analog reflected signal from the transducer; an A/D converter for digitizing only a portion of the analog reflected signal in response to a sample trigger from the processor; a battery to supply power to the processor, the wireless data transmitter, the transmit and receive circuit, and the A/D converter; memory operatively connected to the processor and configured to instruct the processor to execute the following steps: repeatedly triggering the transmit and receive circuit and the A/D converter to obtain a digitized composite signal through time-equivalent sampling; processing the digitized composite reflected signal to generate an A-scan signal; and wirelessly transmitting the data signal based on the A-scan signal for transmission to a discrete collection device.

Low-power wireless device for asset-integrity monitoring

Systems and methods are disclosed herein in which multi-level square wave excitation signals are used instead of or in addition to fully-analog excitation signals to drive an array of transceiver elements to create a sound field. Use of multi-level square wave excitation signals produces acceptable transceiver output with reduced complexity, cost, and/or power consumption as compared with use of fully-analog excitation signals. In addition, use of such signals facilitates system implementation using application-specific integrated circuits (ASICs) and is not as restricted in voltage level and speed. At the same time, the benefits and applications of fully-analog excitation signals (e.g., acoustic holography, beam superposition, signal-to-noise ratio (SNR) improvements, suppression of parasitic modes, increased material penetration, potential for coded pulsing algorithms and suppression of side lobes in ultrasonic field) can still be achieved with multi-level square wave excitation signals.

Acoustical holography with multi-level square wave excitation signals

An ultrasonic sensor assembly for a test object includes a sensor array having a plurality of sensor elements. The sensor elements detect a characteristic of the test object. The sensor elements are arranged in a matrix formation. Each of the sensor elements includes a transmitter for transmitting a signal and a receiver for receiving the transmitted signal. The sensor array has a curvature that substantially matches a curvature of the test object. A method of detecting characteristics of the test object is also provided.

A device and method for ultrasonic inspection of a test object is disclosed. A plurality of ultrasonic transducer elements and electrical pulser circuits are provided for generating and transmitting electrical pulses. The device has an interface configured to communicate with a single channel ultrasonic testing unit.

System and method for ultrasonic testing with a single channel ultrasonic test unit

An ultrasonic sensor assembly detects a characteristic of a pipe. The ultrasonic sensor assembly includes first and second transducer rings spaced apart along a length of the pipe. Each of the first and second transducer rings can transmit a first wave longitudinally along the pipe and receive a reflection of the transmitted first wave from the characteristic. The first transducer ring can use results related to the reflection of the transmitted first wave to guide a second wave along the pipe that is received by the second transducer ring. Methods of detecting a characteristic of the pipe are also provided.

Growing community of inventors

Lewistown, PA, United States of America

Mark Howard Feydo