Lexmark International, Inc.

Mark Edwin Kirtley Lund

Eric Wayne Westerfield

Steven Alan Seng

Michael Wesley Brown

Gregory Lawrence Ream

Earl Dawson Ward, Ii

Douglas Anthony Able

Daniel Eugene Pawley

Craig Palmer Bush

Thomas Campbell Wade

Cyrus Bradford Clarke

Daniel George Mlejnek

George Peter Olson

An imaging device has a photoconductive drum with a surface that is charged and selectively discharged to create a latent electrostatic image of an image to-be-printed for attracting toner for transfer to a media. A memory of the imaging device stores energy density values for use by the laser beam that can be accessed by a controller according to a predetermined number of media imaged by the photoconductive drum. During imaging, the controller controls the laser beam based on the stored energy density values. The energy density of the laser beam is increased or decreased when the laser beam is scanned along the photoconductive drum.

Maintaining consistent darkness levels produced by a photoconductive drum during the life of the photoconductive drum

An apparatus for switching and controlling the intensity of a laser beam directed toward a beam detect sensor for an image forming device. A printing power reference signal and a beam detect power reference signal is selectively connected to a laser driver through a first switch. A printing power reference holding capacitor and a beam detect power reference holding capacitor is selectively connected to the laser driver through a second switch that is controlled in tandem with the first switch. During each scan cycle, the output laser power is monitored and used to adjust one of the two holding capacitors based such that both the printing power and the beam detect power have a controlled reference.

Laser power switching for alignment purposes in a laser printer

Laser printers are designed assuming the actual laser operates at nominal values which are the average or central values of a large batch of such lasers. The nominal values are determined and stored in permanent memory. Similarly, the values of the laser actually in the printer are determined during manufacture and also stored in permanent memory. Data to the laser is adjusted to correlate the output called for by the data with the differences in response of the laser of the printer by determining the optical output called for by the data using the nominal values stored and then finding the power needed to achieve the same output using the actual values stored. This is particularly useful with extreme duty cycles.

Laser drive compensation by duty cycle and power

A method of determining a position of a laser beam in an electrophotographic machine includes providing a sensor device having a laser beam receiving surface with a first edge and a second edge. The second edge is nonparallel to the first edge. The laser beam is scanned across the receiving surface in a scan direction perpendicular to a process direction. The laser beam intersects each of the first edge and the second edge of the receiving surface during the scanning. A time period between when the laser beam intersects the first edge and when the laser beam intersects the second edge of the receiving surface is measured. A process position of the laser beam along the process direction is calculated based upon the measured time period.

Method and apparatus for determining a process position of a scan line in an electrophotographic machine

An improved EP printer will automatically compensate for printer output darkness shift over the usage life of one or more components of the print engine. In many EP print engines, the printer output darkness without correction will gradually change as the components are used, and typically, the darkness will increase to an extent that is perceptible. The printer output darkness can be controlled using a EP operating point that changes certain operating parameters, such as the laser diode current, the duty cycle of the video data signals driving the laser diode, and other voltage parameters including the charge roller voltage, or the developer bias voltage. It is desirable to make adjustments over the usage life of these components, so as to maintain the initial printer output darkness throughout the life of the major system components. The adjustments can occur at periodic intervals based upon a metric that includes one or more of the following parameters: number of pels produced, number of pages printed, number of cycles of one or more components of the print engine, and/or the consumption of toner in grams. The adjustment information can be provided as look-up tables, or in the form of transfer functions. If look-up tables are used, the adjustment control algorithm could be one that interpolates between periodically-adjusted usage values stored in the look-up tables. Since many EP process cartridges tend to print darker rather than lighter over the life usage of that process cartridge, the present invention will accomplish two important goals by utilizing the methodology described above; not only will the printer output darkness be maintained at a substantially constant value, but the actual number of pels printed and pages printed will be increased by use of the same quantity of toner stored within the replaceable process cartridge.

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Lexington, KY, United States of America

Mark Edwin Kirtley Lund