Dow Global Technolgoies LLC

The Dow Chemical Company

Mark E Jones

Daniel A Hickman

Michael M Olken

Albert Edward Schweizer

Robert J Gulotty, Jr

John P Henley

Daniel J Reed

Lee E Walko

William D Clarke

Kenric A Marshall

William Jack Kruper, Jr

John Robert Briggs

Robert G Bowman

George E Hartwell

David Craig Molzahn

Bruce D Hook

Richard Michael Wehmeyer

Brien A Stears

Dean M Millar

David James Schreck

Robert M Campbell

Larry N Ito

Richard Dicran Varjian

Eric E Stangland

Jeffrey G Hippler

Stanley S King

Jose Puga

Simon R Bare

Kenneth L Kearns

Simon G Podkolzin

Kenneth Kearns

Oxidatively halogenate methane by placing a feedstream that comprises methane, a source of halogen, a source of oxygen and, optionally, a source of diluent gas in contact with a first catalyst (e.g. a solid super acid or a solid super base) that has greater selectivity to methyl halide and carbon monoxide than to methylene halide, trihalomethane or carbon tetrahalide. Improve overall selectivity to methyl halide by using a second catalyst that converts at least part of the feedstream to a mixture of methyl halide, methylene halide, trihalomethane, carbon tetrahalide and unreacted oxygen, and placing that mixture in contact with the first catalyst which converts at least a portion of the methylene halide, trihalomethane and carbon tetrahalide to carbon monoxide, hydrogen halide and water.

Oxidative mono-halogenation of methane

The present invention relates to a process for converting a multihydroxylated-aliphatic hydrocarbon or ester thereof to a chlorohydrin, by contacting the multihydroxylated-aliphatic hydrocarbon or ester thereof starting material with a source of a superatmospheric partial pressure of hydrogen chloride for a sufficient time and at a sufficient temperature, and wherein such contracting step is carried out without substantial removal of water, to produce the desired chlorohydrin product; wherein the desired product or products can be made in high yield without substantial formation of undesired overchlorinated byproducts. In addition, certain catalysts of the present invention may be used in the present process at superatmospheric, atmospheric and subatmospheric pressure conditions with improved results.

Conversion of a multihydroxylated-aliphatic hydrocarbon or ester thereof to a chlorohydrin

An oxidative halogenation and optional dehydrogenation process involving contacting a reactant hydrocarbon having three or more carbon atoms, such as propane or propene, or a halogenated derivative thereof, with a source of halogen, and optionally, a source of oxygen in the presence of a rare earth halide or rare earth oxyhalide catalyst, so as to form a halogenated hydrocarbon product, such as allyl chloride, having three or more carbon atoms and having a greater number of halogen substituents as compared with the reactant hydrocarbon, and optionally, an olefinic co-product, such as propene. The less desired of the two products, that is, the halogenated hydrocarbon or the olefin as the case may be, can be recycled to the process to maximize the production of the desired product.

Oxidative halogenation and optional dehydrogenation of c3+hydrocarbons

A process for producing vinyl chloride monomer from ethylene and ethane having input of significant quantities of both ethane and ethylene in input streams to the affiliated reactor where hydrogen chloride in the reactor effluent is only partially recovered from the reactor effluent in the first unit operation after the ethane/ethylene-to-vinyl reaction step or stage. Steps are presented of oxydehydro-chlorination catalytic reaction of ethane, ethylene, hydrogen chloride, oxygen, and chlorine; cooling and condensing the reactor effluent stream; and separating the condensed raw product stream into vinyl chloride monomer and a reactor recycle stream.

Process for vinyl chloride manufacture from ethane and ethylene with partial CHl recovery from reactor effluent

This invention is a process for producing vinyl chloride from an ethylene-containing feed, oxygen, and a chlorine source in the presence of a catalyst. The process permits direct production of vinyl chloride in a single reactor system, and further permits ethane to be used as the Chydrocarbon feed with recycle of ethylene from the product stream to constitute the ethylene specified for the feed. This invention in another aspect concerns also a composition of matter, and a method for making the composition, wherein the composition is useful as a catalyst for the vinyl chloride process. The composition comprises a rare earth-containing material, with the proviso that the catalyst prepared therefrom is substantially free of iron and copper and with the further proviso that when cerium is present the catalyst further comprises at least one more rare earth element other than cerium.

Process for the conversion of ethylene to vinyl chloride and novel catalyst compositions useful for such process

An oxidative halogenation process involving contacting a hydrocarbon, for example, ethylene, or a halogenated hydrocarbon with a source of halogen, such as hydrogen chloride, and a source of oxygen in the presence of a catalyst so as to form a halocarbon, preferably a chlorocarbon, having a greater number of halogen substituents than the starting hydrocarbon or halogenated hydrocarbon, for example, 1,2-dichloroethane. The catalyst is a novel composition comprising copper dispersed on a porous rare earth halide support, preferably, a porous rare earth chloride support. A catalyst precursor composition comprising copper dispersed on a porous rare earth oxyhalide support is disclosed. Use of the porous rare earth halide and oxyhalide as support materials for catalytic components is disclosed.

Oxyhalogenation process using catalyst having porous rare earth halide support

A process for producing vinyl chloride monomer where significant quantities of both ethane and ethylene in input streams to the affiliated reactor where hydrogen chloride in the reactor effluent is essentially fully recovered from the reactor effluent in the first unit operation after the ethane/ethylene-to-vinyl reaction step or stage. Steps are presented of oxydehydro-chlorination catalytic reaction of ethane, ethylene, hydrogen chloride, oxygen, and chlorine; quenching the reactor effluent stream to provide a raw product stream having essentially no hydrogen chloride; and separation of the raw product stream into a vinyl chloride monomer product stream and into a lights stream; and recycling the lights steam to the reactor.

Process for vinyl chloride manufacture from ethane and ethylene with immediate HCl recovery from reactor effluent

An oxidative halogenation process involving contacting a reactant hydrocarbon selected from methane, a halogenated C hydrocarbon, or a mixture thereof with a source of halogen and, preferably, a source of oxygen in the presence of a rare earth halide or rare earth oxyhalide catalyst, so as to form a halogenated C hydrocarbon having a greater number of halogen substituents as compared with the reactant hydrocarbon. Preferably, the product is a monohalogenated methane, more preferably, methyl chloride. The oxidative halogenation process to form methyl halide can be integrated with downstream processes to produce valuable commodity chemicals, for example, methyl alcohol and/or dimethyl ether; light olefins, including ethylene, propylene, and butenes; higher hydrocarbons, including gasolines; vinyl halide monomer, and acetic acid. Hydrogen halide, which is a co-product of these downstream processes, can be recycled to the oxidative halogenation process.

Oxidative halogenation of C1 hydrocarbons to halogenated C1 hydrocarbons and integrated processes related thereto

A process for preparing a bimetallic catalyst useful for the hydrodechlorination of chlorinated hydrocarbons, comprising impregnating a support with an active hydrogenating metal from a salt solution of the metal, recovering and drying the thus-impregnated support, reducing the impregnated support by exposure to hydrogen and oxidizing the active hydrogenating metal on said support to an oxidized state by exposure to an oxidizing environment, then impregnating the thus-treated support with a surface segregating metal from a salt solution thereof, aging the support/salt solution mixture over a period of time at an elevated temperature, and finally cooling, recovering and drying the catalyst before charging the same to a reactor for reduction or reduction and chloride source pretreatment and subsequent use.

Preparation of bimetallic catalysts for hydrodechlorination of

A process for producing dialkyl carbonates which comprises contacting an alkanol, carbon monoxide, and oxygen with a catalyst to produce dialkyl carbonate, the catalyst having been prepared by heating a solid copper compound in the presence of a zeolite to form a zeolite containing copper.

Production of dimethyl carbonate using copper zeolite catalysts

A process for the production of dialkyl carbonates, such as dimethyl carbonate. In one aspect, the process involves contacting under reaction conditions an alkanol, such as methanol, with carbon monoxide and oxygen in the vapor phase and in the presence of a catalyst containing (1) a copper halide, a copper oxyhalide, or a copper carboxylate halide, (2) a quaternary ammonium salt, and (3) a support component. The catalyst achieves high selectivity and productivity to dialkyl carbonates. In a second aspect, the addition of a chlorocarbon catalyst regenerator to the alkanol feed increases catalyst stability and lifetime and increases the selectivity and/or productivity to dialkyl carbonates.

Production of dialkyl carbonates using copper catalysts

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Midland, MI, United States of America

Mark E Jones