Black Decker Inc.

Mark D Williams

Earl M Ortt

Michael Jeffrey Agnes

Robert J Marcinkowski

Michael A Zemlok

Michael Zemlok

An electrically conductive brush box is located against the upper surface of a base and has crimping tabs located against an oppositely disposed crimping surface. The base is formed of high temperature resistant plastic. A field case housing has a seat with a retention member adapted to retain the base against the seat. A screw is threaded into the field case housing such that the head presses against a surface of the base member to retain the base member in the seat. The screw member is located in non-contacting relationship with the electrically conductive brush box. A spacer member is adapted to space the portion of the crimping tab against the crimping surface away from the field case housing. The brush box includes a biasing member holder and the crimping tabs are located adjacent the holder.

Electric motor brush assembly

A power tool motor pack that includes common components adapted to couple to a first component customized for a first power tool application and to couple to a second component customized for a second power tool application. When the motor pack is used in the first power tool application, the common components are coupled to the first customized component. When the motor pack is used in the second power tool application, the common components are coupled to the second customized component.

Flexible power tool motor pack and method of making the same

An overmolded motor bearing is provided for use with an electric motor. A conventional ball-bearing has a rubberized sleeve molded directly onto the bearing so that the bearing and insulating rubber sleeve form a unitary subassembly. The bearing sub-assembly is formed by inserting the conventional ball-bearing directly into the mold of an injection molding machine. Importantly, the rubberized material encapsulating the bearing extends around the outer bearing race and along the side faces of the bearing. In a preferred embodiment, separate nylon washers are installed on either side of the bearing when the bearing is inserted into the mold. The rubberized material is then injection molded around the outer bearing race to capture the nylon washers. The preferred embodiment thus prevents the bearing shields on the side faces of the bearing from being subjected to the injection molding pressures within the mold which can deform and thus damage the bearing shields.

Growing community of inventors

Hampstead, MD, United States of America

Mark D Williams